vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace transmission housing pressure line to central release (F13 / F17 / F17+) > < Manual Transmission and Differential

Transmission housing, Replace (F17+/F17+ MTA)

  Remove

Object Number: 2403661  Size: DEFAULT

1.   Removing transmission
•   F17+
•   F17+ MTA
2.   Attach transmission to KM-113-2
•   Attach transmission to KM-6115 (2)
•   Attach transmission with KM-6115 to KM-113-2 (1)
3.   Detach left engine damping block support
•   Unscrew 3x bolts

4.   F17+: Remove gearshift cover (2) LUREF_1.gif
Note:   Put transmission into neutral
F17+ MTA: Remove shift module
Note:   Put transmission into neutral
5.   Remove reversing lamp switch (1)
•   Disconnect wiring harness plug for reversing lamp switch
•   Unscrew reversing lamp switch
6.   Remove end shield cover (4) LUREF_1.gif
7.   Remove end shield (3)
•   Remove KM-6155
Object Number: 2405957  Size: DEFAULT


8.   Remove differential
Object Number: 2414208  Size: DEFAULT

9.   Remove central release (5)
10.   Remove pressure line (4) and pressure line fastening sleeve (3)
•   F17+
•   F17+ MTA
11.   Remove bearings for main shaft (2) and drive shaft (1) in transmission housing
•   Up to MY 2007.5
•   From MY 2008

12.   Remove axle shaft seal ring LUREF_1.gif
13.   Remove transmission housing from KM-6115

  Install

14.   Attach transmission housing to KM-6115
Object Number: 2414208  Size: DEFAULT

15.   Install bearings for main (2) and drive shaft (1)
•   Up to MY 2007.5
•   From MY 2008
16.   Install differential
•   Please follow differential gear tapered roller bearing adjusting instructions
17.   Install pressure line (4) and pressure line fastening sleeve (3)
•   F17+
•   F17+ MTA
18.   Install central release (5) LUREF_1.gif

19.   Install end shield (3)
Note:   Observe the magnet
20.   Install end shield cover (4) LUREF_1.gif
21.   F17+: Install gearshift cover (2) LUREF_1.gif
Note:   Put transmission into neutral
F17+ MTA: Install shift module
Note:   Put transmission into neutral
22.   Install reversing lamp switch (4)
•   insert with new seal ring
•   Tighten reversing lamp switch 20 Nm
•   Connect wiring harness plug
Object Number: 2405957  Size: DEFAULT


23.   Fit axle shaft seal rings
Object Number: 2403661  Size: DEFAULT

24.   Attach left engine damping block support
•   Tighten 3x bolt 55 Nm
25.   Detach transmission from KM-113-2
•   Detach transmission with KM-6115 (2) from KM-113-2 (1)
•   Detach transmission from KM-6115
26.   Install transmission
•   F17+
•   F17+ MTA
27.   Transmission Fluid Level, Check and Correct LUREF_1.gif
28.   Check ease of gear shifting
•   with vehicle standing
•   with engine running
•   with clutch disengaged

Replace transmission housing pressure line to central release (F13 / F17 / F17+) > < Manual Transmission and Differential