vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Charge the gas system and check for leaks > < Replace LPG injector nozzle (Euro 4)

Replace injection module (Euro 4)

Warning:   When working on the LPG system, the multivalve shut-off valve must be closed BY HAND. Work may only be performed by trained personnel. Faulty installation can lead to fire or explosion, which is a danger to life and limb.

Important:   Observe safety regulations for gas-driven vehicles (natural gas / Liquefied Petroleum Gas LPG).

  Remove

1.   Open bonnet
2.   Disconnect battery
•   Detach earth connection
3.   Close shut-off valve
4.   Remove injector module
•   Separate 5x hose connections
Detach 5x clamps (1)
Note:   When opening the first clamp, drain the residual gas to atmosphere. Note the order of the hose connections. The letters on the fuel distributor pipe do not apply.
•   Disconnect 5 wiring harness plugs (2)
Note:   Note the order of the wiring harness plugs. The letters on the injector module do not apply.
•   Unscrew 2x nut (3)
Object Number: 10686634  Size: DEFAULT


  Install

5.   Install injector module
•   Tighten 2x nuts
Tightening torque 9.5 Nm
•   Connect 5x wiring harness plug
Note:   Connect wiring harness plugs in order noted. The letters on the injector module do not apply.
•   Connect 5x hose connections
Attach 5x clamps
Note:   Replace hose clamps. Connect hose connections in the order noted.
6.   Open shut-off valve
7.   Connect battery
•   Attach earth connection
8.   Carry out leak test and repair any leaks LUREF_1.gif
9.   Program volatile memories
10.   Close bonnet

Charge the gas system and check for leaks > < Replace LPG injector nozzle (Euro 4)