vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Intake Flange, Remove and Install > < Intake Plenum, Remove and Install (X 25 XE, X 30 XE)

Intake Bridge, Remove and Install

  Remove

Remove intake plenum – see operation "Intake Plenum, Remove and Install (X 25 XE, X 30 XE)" or "Intake Plenum, Remove and Install (Y 26 SE, Y 32 SE)". Depressurise fuel using Fuel Pressure Gauge KM-J-34730-91 via test connection – collect escaping fuel in suitable container. Remove fuel return line (1) and fuel feed line (2) from fuel distributor pipe adapter. Fuel escapes – observe safety measures and national legislation.

Separate wiring harness plug for knock sensor and remove from bracket.

Disconnect multiple plug from injectors cable bundle. Detach vacuum hose from fuel pressure regulator.

Remove 6 fastening bolts (3) for intake bridge from intake flange.

Remove intake bridge.

Object Number: 2392898  Size: DEFAULT

Remove seal rings (1) from intake flange.

  Install

Place new seal rings (1) on intake flange (3x2).

Place intake bridge on intake flange – do not fasten.

Attach fuel supply and return lines to fuel distributor pipe adapter – tightening torque 15 Nm / 11 lbf. ft.

Fasten intake bridge to intake flange – 20 Nm / 15 lbf. ft.

Object Number: 2387536  Size: DEFAULT

Connect multiplug for injector cable bundle. Attach vacuum hose to fuel pressure regulator.

Connect wiring harness plug for knock sensor and connect to bracket.

Install intake plenum – see operation "Intake Plenum, Remove and Install (X 25 XE, X 30 XE)" or "Intake Plenum, Remove and Install (Y 26 SE, Y 32 SE)".


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Intake Flange, Remove and Install > < Intake Plenum, Remove and Install (X 25 XE, X 30 XE)