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Manual Transmission from Engine, Detach and Reattach > < Engine, Remove and Install 2001)

Manual Transmission from Engine, Detach and Reattach

  Remove

Remove engine – see operation "Engine, Remove and Install".

Detach oxygen sensor wiring harness plugs (1), (2), (3) and (4) and uncover.

Detach exhaust system from exhaust manifold

Object Number: 2416580  Size: DEFAULT

Detach ground strap from oil pan.

Remove retaining clip (1) and remove retaining pin (2) upwards – remove shift rod (3).

Remove oil filler port.

Attach KM-2358 to engine.

Object Number: 2416607  Size: DEFAULT

Remove fastening nuts (1) and (2) from engine damping blocks.

Lift out engine from front axle body with workshop crane.

Object Number: 2416610  Size: DEFAULT

Remove left (1) engine damping block bracket from cylinder block.

Detach wiring harness from right engine damping block (3).

Remove right (2) engine damping block bracket from cylinder block.

Object Number: 2416609  Size: DEFAULT

  Install

Attach KM-412-13 (1) and (2) to cylinder block.

Attach engine to KM-412 (3).

Object Number: 2416608  Size: DEFAULT

  Remove

Detach wiring harness plug (1) from reverse-gear switch.

Unclip wiring harness (2) from transmission.

Remove all transmission fastening bolts – except one fastening bolt.

Suspend transmission (3) from workshop crane.

Remove last transmission fastening bolt and detach transmission from engine.

Object Number: 2416611  Size: DEFAULT

  Install

Attach transmission to cylinder block.

Tightening torque (M8) 20 Nm / 15 lbf. ft.

Tightening torque (M12) 60 Nm / 44.5 lbf. ft.

Fasten wiring harness to transmission.

Attach wiring harness plug to reverse gear switch.

  Remove

Suspend engine on workshop crane and detach from KM-412.

Detach KM-412-13 on both sides.

  Install

Attach right and left engine damping block bracket to cylinder block – tightening torque 40 Nm / 29.5 lbf. ft.

Attach wiring harness to engine damping block.

Place engine on front axle body.

Install fastening nuts to engine damping blocks – tightening torque 40 Nm / 29.5 lbf. ft.

Detach retaining cables.

Install oil filler port.

Attach shift rod to transmission and secure.

Attach ground strap to oil pan.

Attach exhaust system to exhaust manifold - tightening torque 30 Nm / 22.1 lbf. ft.

Connect oxygen sensor wiring harness plugs - route cables.

Install engine – see operation "Engine, Remove and Install".


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Manual Transmission from Engine, Detach and Reattach > < Engine, Remove and Install 2001)