Manual Transmission from Engine, Detach and
Reattach
Remove
Remove engine – see operation "Engine, Remove and
Install".
Detach oxygen sensor wiring harness plugs (1), (2), (3) and (4)
and uncover.
Detach exhaust system from exhaust manifold
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Detach ground strap from oil pan.
Remove retaining clip (1) and remove retaining pin (2) upwards
– remove shift rod (3).
Remove oil filler port.
Attach KM-2358 to engine.
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Remove fastening nuts (1) and (2) from engine damping
blocks.
Lift out engine from front axle body with workshop crane.
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Remove left (1) engine damping block bracket from cylinder
block.
Detach wiring harness from right engine damping block (3).
Remove right (2) engine damping block bracket from cylinder
block.
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Install
Attach KM-412-13 (1) and (2) to cylinder block.
Attach engine to KM-412 (3).
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Remove
Detach wiring harness plug (1) from reverse-gear switch.
Unclip wiring harness (2) from transmission.
Remove all transmission fastening bolts – except one
fastening bolt.
Suspend transmission (3) from workshop crane.
Remove last transmission fastening bolt and detach transmission
from engine.
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Install
Attach transmission to cylinder block.
Tightening torque (M8) 20 Nm / 15 lbf. ft.
Tightening torque (M12) 60 Nm / 44.5 lbf. ft.
Fasten wiring harness to transmission.
Attach wiring harness plug to reverse gear switch.
Remove
Suspend engine on workshop crane and detach from KM-412.
Detach KM-412-13 on both sides.
Install
Attach right and left engine damping block bracket to cylinder
block – tightening torque 40 Nm / 29.5 lbf. ft.
Attach wiring harness to engine damping block.
Place engine on front axle body.
Install fastening nuts to engine damping blocks –
tightening torque 40 Nm / 29.5 lbf. ft.
Detach retaining cables.
Install oil filler port.
Attach shift rod to transmission and secure.
Attach ground strap to oil pan.
Attach exhaust system to exhaust manifold - tightening torque 30
Nm / 22.1 lbf. ft.
Connect oxygen sensor wiring harness plugs - route cables.
Install engine – see operation "Engine, Remove and
Install".
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