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Additional Fault Diagnosis - No. 02 RELAY FOR PRESUPPLY PUMP/PRESUPPLY PUMP > < Additional Fault Diagnosis (Diagnosis of Components Without Data List Parameters)

Additional Fault Diagnosis (Diagnosis of Components Without Data List Parameters)

 

No.

System Components

Fault Symptoms

Nominal Value

Trouble Codes

Terminal

01

FUEL FILTER HEATING

Engine starts poorly in both warm and cold conditions (although the starter turns)

 

Engine speed does not increase when cold

 

Mist-like white smoke emissions in full load operation

-

-

-

 

 

 

 

 

 

Trouble-shooting

 

Nominal Value

Cause of Fault:

(If nominal value is not attained)

 

·   Disconnect both wiring harness plugs from filter heating U12 (wiring harness plug 1: cable colours SW 0.5 and GRWS 0.5; wiring harness plug 2: cable colours SW 2.5 and BR 2.5)

 

 

 

·   Ignition OFF

·   Using multimeter, measure voltage

from:       wiring harness plug 1 for filter heating U12 Ter. 1 (cable colour SW 0.5)

to:           ground

 

lower than 0.1 V

 

·   Fuse F15 defective

·   Short circuit to voltage

from:       wiring harness plug 1 for filter heating U12 Ter. 1 (cable colour SW 0.5)

to:           wiring harness plug for switch S1 Ter. 15

to:           base of park/neutral signal relay K13 Ter. 4 or Ter. 2

 

·   Ignition ON

·   Using multimeter, measure voltage

from:       wiring harness plug 1 for filter heating U12 Ter. 1 (cable colour SW 0.5)

to:           ground

greater than 11 V

·   Short circuit to ground/circuit interruption

from:       wiring harness plug 1 for filter heating U12 Ter. 1 (cable colour SW 0.5)

to:           wiring harness plug for switch S1 Ter. 15

·   Short circuit to ground

from:       wiring harness plug for switch S1 Ter. 15

to:           base of park/neutral signal relay K13 Ter. 4 or Ter. 2

 

·   Ignition OFF

·   Using multimeter, measure resistance

from:       wiring harness plug 1 for filter heating U12 Ter. 2 (cable colour GRWS 0.5)

to:           ground

 

60 to 70 W

Resistance lower than 60 W:

·   Short circuit to ground

from:       wiring harness plug 1 for filter heating U12 Ter. 2 (cable colour GRWS 0.5)

to:           base of filter heating relay K80 Ter. 6

·   Relay K80 defective

·   Fault in starter circuit

 

 

 

Resistance greater than 70 W

·   Circuit interruption

from:       wiring harness plug 1 for filter heating U12 Ter. 2 (cable colour GRWS 0.5)

to:           base of filter heating relay K80 Ter. 6

·   Circuit interruption

from:       base of filter heating relay K80 Ter. 2

to:           wiring harness plug for starter M1 Ter. 30H

·   Filter heating relay K80 defective

·   Fault in starter circuit

 

·   Ignition OFF

·   Using multimeter, measure resistance

from:       wiring harness plug 2 for filter heating U12 Ter. 2 (cable colour BR 2.5)

to:           ground

 

lower than 2 W

·   Circuit interruption

from:       wiring harness plug 2 for filter heating U12 Ter. 2 (cable colour BR 2.5)

to:           ground

·   Ignition ON

·   Using multimeter, measure voltage

from:       wiring harness plug 2 for filter heating U12 Ter. 1 (cable colour SW 2.5)

to:           ground

lower than 0.1 V

·   Short circuit to voltage

from:       wiring harness plug 2 for filter heating U12 Ter. 1 (cable colour SW 2.5)

to:           base of filter heating relay K80 Ter. 8

·   Short circuit to voltage

from:       wiring harness plug 1 for filter heating U12 Ter. 2 (cable colour GRWS 0.5)

to:           base of filter heating relay K80 Ter. 6

·   Filter heating relay K80 defective

 

·   Ignition ON

·   Bridge wiring harness plug for filter heating U12

from:       wiring harness plug 1 for filter heating U12 Ter. 2 (cable colour GRWS 0.5)

to:           battery positive terminal Ter. 30

·   Using multimeter, measure voltage

from:       wiring harness plug 1 for filter heating U12 Ter. 1 (cable colour SW 2.5)

to:           ground

 

greater than 11 V

·   Short circuit to ground/circuit interruption

from:       wiring harness plug 2 for filter heating U12 Ter. 1 (cable colour SW 2.5)

to:           base of filter heating relay K80 Ter. 8

·   Filter heating relay K80 defective

·   Fuse F36 defective

·   Short circuit to ground/circuit interruption

from:       base of filter heating relay K80 Ter. 4

to:           battery positive terminal Ter. 30

 

 

If nominal values are attained

·   Filter heating U12 defective

 

 

 

 

 

 

 

Additional Fault Diagnosis - No. 02 RELAY FOR PRESUPPLY PUMP/PRESUPPLY PUMP > < Additional Fault Diagnosis (Diagnosis of Components Without Data List Parameters)