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Table 1, Diagnostic Plug XD and Voltage Supply, Check > < Additional Fault Diagnosis - No. 02 RELAY FOR PRESUPPLY PUMP/PRESUPPLY PUMP

Additional Fault Diagnosis (Diagnosis of Components Without Data List Parameters)

 

No.

System Components

Fault Symptoms

Nominal Value

Trouble Codes

Terminal

03

TEMP. SWITCH RELAY BOX

Temperature in control unit box too high

lower than 510 mV

65

36

 

 

 

 

 

 

Trouble-shooting

 

Nominal Value

Cause of Fault:

(If nominal value is not attained)

 

·   Ignition OFF

·   Disconnect relay box temperature switch S58

·   Using multimeter, measure voltage

from:       wiring harness plug for relay box temperature switch S58 cable colour BRBL 0.75

to:           ground

 

lower than 0.1 V

·   Short circuit to voltage

from:       wiring harness plug for DDE control unit K70 Ter. 36

to:           wiring harness plug for relay box switch S58 cable colour BRBL 0.75

·   DDE control unit K70 defective

·   Ignition ON

·   Using multimeter, measure voltage

from:       wiring harness plug for relay box temperature switch S58 cable colour BRBL 0.75

to:           ground

greater than 5 V

·   Short circuit to ground

from:       wiring harness plug for DDE control unit K70 Ter. 36

to:           wiring harness plug for relay box switch S58 cable colour BRBL 0.75

·   Circuit interruption

from:       wiring harness plug for DDE control unit K70 Ter. 36

to:           wiring harness plug for relay box switch S58 cable colour BRBL 0.75

·   DDE control unit K70 defective

 

·   Bridge relay box temperature switch S58 with electrically fused jumper

from:       wiring harness plug for relay box temperature switch S58 cable colour BRBL 0.75

to:           wiring harness plug for relay box temperature switch S58 cable colour BR 0.75

·   Retain jumper for several seconds

 

Note:

At the end of this check, trouble code 65 must be deleted again using TECH 1.

 

Trouble code 65 (temperature in electronics box too high) is set

·   Circuit interruption

from:       wiring harness plug for relay box temperature switch S58 cable colour BR 0.75

to:           ground

·   DDE control unit K70 defective

 

If nominal values are attained

·   Relay box temperature switch S58 defective

 

 

 

Table 1, Diagnostic Plug XD and Voltage Supply, Check > < Additional Fault Diagnosis - No. 02 RELAY FOR PRESUPPLY PUMP/PRESUPPLY PUMP