vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

F0: DATA LIST - Test Step 34 TORQUE CONTROL > < F0: DATA LIST - Test Step 32 FUEL CUTOFF SOL

Digital Diesel Electronics DDE 2.1    F0:DATA LIST

 

No.

TECH 1-DISPLAY

Conditions for Checking

Nominal Value

Trouble Codes

Terminal

 

33

EGR SOLENOID

Engine running at idle speed, operating temperature

 

-

6, 16

 

 

 

Switch off all consumers

5 %

 

 

 

 

 

 

 

 

 

 

 

 

Actuate accelerator pedal slightly (engine speed higher than 2000 rpm)

94 %

 

 

 

 

 

 

 

 

 

 

Trouble-shooting

Nominal Value

Cause of Fault:

(If nominal value is not attained)

 

 

·   Ignition OFF

·   Disconnect wiring harness plug from DDE control unit K70

·   Pulse exhaust gas recirculation solenoid valve Y18

from:      wiring harness plug for DDE control unit K70 Ter. 6

to:          ground

No clicking noise from exhaust gas recirculation solenoid valve Y18

·   Short circuit to voltage

from:      wiring harness plug for exhaust gas recirculation solenoid valve Y18 Ter. 2

to:          base of reverse battery protection relay K17 Ter. 2

·   Exhaust gas recirculation solenoid valve Y18 defective

 

 

 

 

 

·   Ignition ON

·   Pulse exhaust gas recirculation solenoid valve Y18

from:      wiring harness plug for DDE control unit K70 Ter. 6

to:          ground

Quiet clicking noise when exhaust gas recirculation solenoid valve Y18 switches

·   Short circuit to ground

from:      wiring harness plug for DDE control unit K70 Ter. 6

to:          wiring harness plug for exhaust gas recirculation solenoid valve Y18 Ter. 1

·   Circuit interruption

from:      wiring harness plug for DDE control unit K70 Ter. 6

to:          wiring harness plug for exhaust gas recirculation solenoid valve Y18 Ter. 1

 

 

 

 

 

 

 

·   Circuit interruption

from:      wiring harness plug for exhaust gas recirculation solenoid valve Y18 Ter. 2

to:          base of reverse battery protection relay K17 Ter. 2

·   Exhaust gas recirculation solenoid valve Y 18 defective

 

 

 

 

 

·   Pulse exhaust gas recirculation solenoid valve Y18

from:      wiring harness plug for DDE control unit K70 Ter. 6

to:          ground

No clicking noise from injection adjuster solenoid valve Y20 and from injection pump actuator P68

·   Short circuit to ground

from:      wiring harness plug for DDE control unit K70 Ter. 6

to:          wiring harness plug for DDE control unit K70 Ter. 1 or 2

              (injection pump actuator P68) or Ter. 10 (injection adjuster solenoid valve Y20)

 

 

 

 

 

·   Ignition OFF

·   Using multimeter, measure resistance

from:      wiring harness plug for DDE control unit K70 Ter. 6

to:          wiring harness plug for DDE control unit K70 Ter. 13

greater than 100 kW (¥)

·   Short circuit to ground

from:      wiring harness plug for DDE control unit K70 Ter. 6

to:          wiring harness plug for DDE control unit K70 Ter. 13

 

 

 

 

 

·   Using multimeter, measure resistance

from:      wiring harness plug for DDE control unit K70 Ter. 18 or Ter. 19

to:          ground

lower than 2 W

·   Circuit interruption

from:      wiring harness plug for DDE control unit K70 Ter. 18 or Ter. 19

to:          ground

 

 

 

 

 

 

If nominal values are attained

·   DDE control unit K70 defective

 

 

 

 

 

Note:

The tests described above are static checks and not real function checks. For this reason, it is possible that the measurements are okay, but that the exhaust gas recirculation solenoid valve still does not function properly. The cause of this may be mechanical faults. Therefore, before replacing the control unit or the exhaust gas recirculation solenoid valve, first perform a mechanical function check (see Service Instructions). If the exhaust gas recirculation solenoid valve still does not function correctly, the control unit or the solenoid valve must then be replaced.

 

Actuator test see section 5.8 "Table 5 Digital Diesel Electronics DDE 2.1 F5:ACTUATOR TEST" test step no. 03 EGR SOLENOID

 

Adjustment see section 5.9 "Table 6, Digital Diesel Electronics DDE 2.1 F6:ADJUSTMENT" test step no. 05 EGR RATE

 

 

 

 

 

 

 

 

F0: DATA LIST - Test Step 34 TORQUE CONTROL > < F0: DATA LIST - Test Step 32 FUEL CUTOFF SOL