vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Valve, Grind in - Valve, Grind In > < Opel/Vauxhall Inspection System as of Model Year 94.5

 

Cylinder Head, Dismantle and Assemble  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove cylinder head - see operation "Cylinder Head, Remove and Install".  

Remove hydraulic valve lifter - lay in installation position. Remove all attaching parts from cylinder head.  

Mark valves. Tension valve springs with KM-348 (1). Remove valve cotters, upper valve spring plates and valve springs. Remove valves, remove valve stem seals with KM-840. Remove valve spacer rings (2 - exhaust), lower valve spring plate (3 - intake).  

Object Number: 616195  Size: DEFAULT  Clean   

Clean sealing surfaces and remove gasket remnants.  

Object Number: 2392617  Size: DEFAULT

 

 

Object Number: 616196  Size: DEFAULT  Inspect   

Check sealing surfaces for plane surface, guides, sliding and bearing points for wear - see operation "Cylinder Head, Overhaul".  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Insert valve spacer rings (1 - exhaust), lower valve spring plate (2 - intake). Coat valves with engine oil and insert in cylinder head.  

Coat valve stem with engine oil. Insert new valve stem seal (3) with KM-352 (4). Drive valve stem seal carefully in to stop with light hammer blows.  

Object Number: 2400569  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Insert valve springs and upper valve spring plate. Tension valve springs with KM-348 (1), insert valve keepers.  

Object Number: 616201  Size: DEFAULT  Important!   

Note identification marks made on the valves.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Coat hydraulic valve lifter with oil and insert in cylinder head - note installation position.  

Install all attaching parts.  

Install cylinder head - see operation "Cylinder Head, Remove and Install".  

Object Number: 2387650  Size: DEFAULT

 

 


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Valve, Grind in - Valve, Grind In > < Opel/Vauxhall Inspection System as of Model Year 94.5