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Vauxhall Workshop Service and Repair Manuals

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Omega B

Subject:

 

Rubber Grommet of Rear Door Wiring Harness

 

Vehicles:

 

Omega-B up to and including Model Year 95

 

Condition:

 

The aperture for the wiring harness in the rear doors has been enlarged in Model Year 96 and changed from round to oval. Stocks of the old door version (round aperture) will be allowed to be used up by the Service department.

 

Remedy:

 

If the new doors (oval aperture) are used in vehicles from Model Years 94 or 95, the rubber grommet of the wiring harness must be replaced.

 

 

Operation:

 

Rear door wiring harness is removed. Cut open rubber grommet and remove.

 

Lever out secondary catch (1) of spring contacts with small screwdriver and remove.

 

Compare cable colours with list on page 3.

 

Release spring contacts as follows:

 

Slide spring contact into catch groove of spring contact to stop. Guide Contact Release Tool MKM-923-1 into catch groove of spring contact to stop - slanted side of blade faces catch groove (2). Remove released spring contacts from plug casing.

 

Slide heat-shrink sleeving onto spring contact bundle leaving approx. 5 mm/0.2 in. projecting (3, arrows) and shrink with hot air dryer.

 

Coat wiring harness with commercially available lubricant.

 

Widen rubber grommet with grommet pliers and slide onto wiring harness.

 

Cut open heat-shrink sleeving and remove. Wipe off superfluous lubricant.

 

 

Object Number: 2394700 Size: DEFAULT

 

 

Insert spring contacts into plug casing, arranged in the corresponding positions (1) - if bent, first bend back catch spring on spring contact (see page 2, illus. F 8009, 2).

 

Position                      Cable colour

1                                 brown black

2                                    black red

3                                 black yellow

4                              brown (2.5 mm²)

5                                  grey green

6                                   black blue

7                                - unoccupied -

8                                red (2.5 mm²)

9                                     blue red

10                                     white

11                                 grey white

12                                     green

13                               brown green

14                                black green

15                             red (0.75 mm²)

 

Insert secondary catch. Slide rubber grommet onto wiring harness plug.

 

Note:

If the secondary catch cannot be inserted, spring contacts 4 and / or 8 may be twisted (recess in spring contact must face centre of plug (2)). The catch spring on the spring contact acts as an assembly guide. The spring contacts are actually secured by the secondary catch.

 

 

Object Number: 2394701 Size: DEFAULT

 

 

Parts:

 

 

Designation

 

 

Part no.

 

Catalogue no.

Parts Kit, Grommet, Rear Left Door

(Left rubber grommet, heat-shrink

sleeving, replacement spring contacts)

 

90 541 740

 

62 88 659

 

Parts Kit, Grommet, Rear Right Door

(Right rubber grommet, heat-shrink

sleeving, replacement spring

contacts)

90 541 743

62 88 660

 

 

Time Allowance:

 

 

 

Operation no.

 

 

Operation

 

 

hrs

 

A 3145 00

A 3146 00

001

 

Rear Right Door - Replace with Door Shell

Rear Left Door - Replace with Door Shell

Replace grommet for rear door wiring harness

 

 

 

.3

 

 

There is no set-up time allowance, as the vehicle is already in the workshop.

 

 

 

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