Beetle L4-2.0L (AEG) (2000)
Clutch Slave Cylinder: Service and Repair
5 Speed Manual 02J
Clutch Release Mechanism, Servicing
1
Transmission
2
Ball stud
-
25 Nm (18 ft. lbs.)
-
Lubricate with MoS2 grease
3
Input shaft oil seal
-
Replacing
4
Guide sleeve
-
With vulcanized O-ring
-
If damaged replace guide sleeve and O-ring together
-
Lubricate guide sleeve in area of release bearing with MoS2 grease
5
Retaining spring - Secure to clutch release lever
6
Bolt
-
20 Nm (15 ft. lbs.)
7
Clutch release lever
8
Release bearing
-
Do not wash bearing out, only wipe
-
Replace noisy bearings
-
Lubricate surfaces which contact release lever with MoS2 grease
9
Bolt
-
20 Nm (15 ft. lbs.)
10
Slave cylinder
11
Plunger
-
Grease end of plunger with MoS2 grease
12
Assembly bolt
-
Secures the clutch release lever when installing transmission
-
Remove after transmission has been installed
Note: If the assembly bolt (Item 12) is not available, an M8 x 35 bolt can be used.