Beetle L4-2.0L (AEG) (2000)
The tapered roller bearing inner races for the transmission and clutch housings are pressed on with the same tools.
Fig. 5 Pulling tapered roller bearing outer race out of transmission housing
A Counter support, e.g. Kukko 22/2
B Internal puller, 46 - 58 mm, e.g. Kukko 2117
Fig. 6 Pressing tapered roller bearing outer race into transmission housing
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Install shim under outer race.
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Support transmission housing with sleeve 3144 directly below bearing mounting.
Fig.7 Both sides of differential housing are chamfered (arrow) to accept tapered rings/springs
Fig. 8 Drilling out rivet heads
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Drill out rivet heads with 12 mm drill on countersunk side and drive-out with drift.
Note:
Clean differential before and after drilling, and protect tapered roller bearing from drillings.
Fig. 9 Pressing off final drive gear