Eurovan V6-2792cc 2.8L (AES) (1998)
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10 - Joint boot for inner constant velocity joint
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With ventilation bore
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Check for tears and chafe marks, replace if necessary
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Clean drive axle thoroughly, before installing the new joint boot
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Lightly grease profile of drive axle joint boot before installing
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Securing pos. 11 -depending on the joint boot material (hytrel or rubber)
11 - Clamping collar
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Always replace
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Tension clamp tightened with VAG 1682 (hytrel) or VAG 1275 rubber) depending on joint boot material go to Fig. 2 or Fig. 4
12 - Bolt with internal serrations
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M10 x 48, 80 Nm
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M12 x 1.5 x 55, 100 Nm
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Always replace after disassembly
13 - Backing plate
14 - Cap carefully drive off using drift
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Spread D 454 300 A2 on sealing surface before mounting on constant velocity joint
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Bonding surface must be free of grease and oil!
15 - Inner constant velocity joint
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Replace only as complete unit
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Pressing off go to Fig. 5
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Pressing on go to Fig 6
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Bonding surfaces must be free of grease and oil!
16 - Snap ring
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Always replace
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Expand and contract using needle nose pliers
17 - Gasket
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Replace, pull off protective foil and bond in joint.
18 - Cover
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Vehicles as of 111 kW-engine instead of seal -post 17 -
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Carefully drive off using drift
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Bonding surface must be free of grease and oil!
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Spread D 454 300 A2 on sealing surface before mounting on constant velocity joint
Fig. 1 Pressing off outside constant velocity joint
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Clamp drive axle in vice with protective pads.
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Fold back boot.
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Screw special tool with M16 thread design into joint bolt until constant-velocity joint is pressed off drive axle.
Driving on joint
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Drive onto shaft using plastic hammer, until securing ring engages.
