Volkswagen Golf Workshop Manuals - Auto Repair & Service

Repair and adjustment of the clutch and clutch linkage .

Removing and installing housing

• Gearbox housing
• ◆ Repairing => page 34-40
• Sleeve
• Release bearing
• 15 Nm
• End cover
• Gasket
• Plug
• Nut
• 15 Nm (3 off)
• Screw
• Secures reverse shaft 20 Nm

• Clutch lever
• ◆ Only fits one way on release shaft
• ◆ Mod. .
• Return spring
• Locking ring
• ◆ Mod. =>page 34-56
• Release shaft
• Oil deflector
• End cover
• ◆ Mod. =>page 34-52
• Spring large
• Presses selector shaft lever into 3/4 gear plane
• Spring small
• Only for side pressure system (up to Aug. 75)
• Selector shaft
• ◆ Mod. ,
• ◆ Selector shaft cover modified => page 34-59

• Reversing light switch
• ◆ Mod. => page 34-54
• Clamping bolts
• (3 off)
• Clutch push rod
• Grease at bush in drive shaft (multipurpose grease)
• Output shaft gears
• ◆ Removing and installing drive shaft, output shaft and differential
• Shim
• ◆ See list on => page 39-20
• M 8 x 35 bolt
• (2 off) install below the locking screw for selector shaft. 25 Nm.
• Locking screw for select shaft
• ◆ Adjust => page 34-17
• ◆ 20 Nm
• Gasket
• Shape altered from 07 08 5, renew

• M 8 x 50 bolt
• (12 off), 25 Nm
• Drive flange
• Dished washer
• Circlip
• ◆ Renew, must fit properly in the groove.
• Cap
• ◆ Renew
• Torque 25Nm

Note:

• ● Vehicles with 81 KW engine:
  Use only expansion bolts to secure gearbox and bearing housings.
  Torque 25 Nm

• ● Up to 14 12 6 - Renew gearbox and bearing housing bolts.