Golf Mk2
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Note| t | After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the pads are properly seated in their normal operating position. |
| t | To draw off brake fluid from brake fluid reservoir use a bleeder bottle which is used only for brake fluid. Brake fluid is poisonous and must on no account be sucked out by mouth using a hose! |
| t | Wheel bolt tightening torque: 110 Nm |
| 1 - | Self-locking hexagon bolt, 35 Nm |
| q | Renew. |
| q | When loosening and tightening, counter hold on guide pin → Fig.. |
| 2 - | Brake caliper housing |
| q | Do not disconnect brake hose when changing brake pads. |
| q | Removing → Fig. |
| q | Press piston back → Fig.. |
| 3 - | Heat shield |
| q | Insert into piston. |
| 4 - | Brake pads |
| q | Renew on both sides → Fig.. |
| q | New pad thickness: 11 mm (internally ventilated brake disc). |
| q | Check thickness → Fig.. |
| q | Wear limit: 7 mm (including backplate). |
| 5 - | Brake carrier with guide pin and protective cap |
| q | Supplied as replacement part, assembled with sufficient grease on guide pins. |
| q | Use repair set if protective caps are damaged. Use grease sachet supplied to lubricate guide pins. |
| 6 - | Guide pin |
| 7 - | Protective cap |
| 8 - | Self-locking combi-bolt, 125 Nm |
| q | Clean ribs if using again |
| 9 - | Counter-sunk head bolt |
| 10 - | Brake disc |
| q | Renew on both sides. |
| q | Internally ventilated brake disc: Brake disc diameter → Chapter Brake disc thickness: 20 mm, wear limit: 18 mm. |
| 11 - | Cross-head screw |
| q | To secure rotor. |
| q | Only on vehicles with ABS. |
| 12 - | Wheel hub |
| q | Removing and installing → Item |
| 13 - | Speed sensor rotor |
| q | Only on vehicles with ABS. |
| 14 - | Hexagon bolt, 10 Nm |
| 15 - | Cover plate |
| 16 - | Wheel bearing housing |
| 17 - | Hexagon socket head bolt, 10 Nm |
| 18 - | Speed sensor |
| q | Only on vehicles with ABS. |
| q | Before inserting sensor, clean inner surface of hole and coat with lubricating paste -G 000 650-. |
