Golf Mk2
| Assembly overview - vane pump for power assisted steering, reservoir and hydraulic lines |
| No provision is made for repairing the vane pump. If problems are reported, perform a pressure test and a leakage test and refer to fault finding programmes to determine the cause. If a fault in component exists, vane pump must be renewed. |
Note| t | Replacement pumps are not filled with fluid. Therefore it is essential to fill pump with hydraulic fluid -G 002 000- and to rotate pump by hand. Otherwise pump may be damaged or be noisy during operation. |
| t | Fluid type: Up to 03.89 ATF, as of 04.89 hydraulic fluid -G 002 000-. |
| t | Fluid capacity in system: 0.7 ... 0.9 l. |
| 1 - | Suction hose |
| q | To remove power assisted steering box, remove from vane pump and drain ATF or hydraulic fluid. |
| q | In vehicles with G-charger engine with cooling pipe → Chapter. |
| 2 - | Hose clip |
| 3 - | Pressure hose |
| q | Tighten to 30 Nm |
| 4 - | O-ring |
| q | Renew. |
| 5 - | Cable tie |
| 6 - | Spring retainer |
| q | Various versions depending on engine/gearbox. |
| 7 - | Reservoir |
| q | Fill to max. mark. |
| 8 - | Gasket |
| 9 - | Cover |
| 10 - | Return hose |
| q | Tighten to 20 Nm |
| 11 - | Threaded connection, 30 Nm |
| 12 - | Vane pump |
| q | Removing and installing: |
| q | Vehicles with engines up to 82 kW → Chapter. |
| q | Vehicles with 1.8 l 16V engine and air conditioner → Chapter. |
| q | Vehicles with G60 engine → Chapter. |
| 13 - | Power steering box |
| q | Removing and installing → Chapter |
| q | Dismantling and assembling: TRW → Chapter, ZF → Chapter. |
|
|
