volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Connecting VAS 5051 and selecting functions > < Distinguishing features of ABS Mark 60
Notes for repairs on anti-lock brake system
Notes for repairs on anti-lock brake system
t  Before carrying out repair work on the anti-lock brake system, determine the cause of the fault using “guided fault finding”.
“Guided fault finding” is carried out on the vehicle diagnosis, testing and information system -VAS 5051-.
t  Before working on the anti-lock brake system, disconnect the battery earth strap. Obtain radio code on vehicles with coded radio.
t  Before carrying out welding work with an electric welding unit, note → General Information; Body Repairs, General Body Repairs.
t  When working with brake fluid, observe the valid, relevant safety precautions and notes → Chapter.
t  After work for which the brake system had to be opened, bleed the brake system with brake filling and bleeding unit -VAS 5234- or -V.A.G 1869- → Chapter.
t  During a concluding road test, ensure that a regulated brake test takes place at least once (pulsations must be felt at the brake pedal).
t  Absolute cleanliness is required when working on the anti-lock brake system. It is not permitted to use any products which contain mineral oil, such as oils, greases etc.
t  Thoroughly clean all connections and the adjacent areas before loosening; do not use harsh cleaning agents such as brake cleaner, fuel, thinners or similar.
t  Place removed parts on a clean surface and cover them up.
t  After separating the control unit/hydraulic unit use the transportation protection for the valve contact pin.
t  If repairs cannot be carried out immediately, carefully cover or seal open components. (Use sealing plugs from repair kit 1 H0 698 311 A).
t  Only use lint-free cloths.
t  Only unpack replacement parts immediately prior to fitting.
t  Only use genuine packed parts.
t  When the system is open do not work with compressed air and do not move the vehicle.
t  Ensure that no brake fluid enters electrical connections.
   

Connecting VAS 5051 and selecting functions > < Distinguishing features of ABS Mark 60