volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Removing and installing coolant pump > < Draining and filling coolant|Filling

Golf Mk4

Removing and installing radiator
   
Removing and installing radiator
Special tools and workshop equipment required
t  Refractometer -T10007-
t  Drip tray -V.A.G 1306- or drip tray for workshop hoist -VAS 6208-
t  Torque wrench -V.A.G 1331- (5..50 Nm)
t  Assembly tool for spring-type clips -VAS 5024- or  spring-type clip pliers -VAS 5024A-

Removing
–  Drain coolant → Chapter.
–  Remove front bumper: → Rep. Gr.63.
–  Pull coolant hose quick release couplings off radiator.
–  Pull connectors off thermal switch and radiator fan.
–  Bring lock carrier into service position: → Rep. Gr.50.
–  Remove radiator securing bolts and remove radiator with fan downwards.
Additional information and assembly instructions for vehicles with air conditioner:
  WARNING
The air conditioner refrigerant circuit must not be opened.
  Note
To prevent damage to condenser or to refrigerant pipes and hoses, ensure that pipes and hoses are not stretched, kinked or bent.
–  Remove retaining clamp(s) for refrigerant lines.
–  Unbolt condenser from radiator and secure to lock carrier.
Installing
Installation is carried out in the reverse order. When installing, note the following:
–  Fill with coolant → Chapter.
   

Removing and installing coolant pump > < Draining and filling coolant|Filling