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Volkswagen Workshop Service and Repair Manuals

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Removing, installing and tensioning toothed belt > < Crankshaft dimensions

Golf Mk4

Removing and installing cylinder head
Removing and installing cylinder head
Checking compression → Chapter
  Note
t  When installing an exchange cylinder head with fitted camshaft, the contact surfaces between the bucket tappets and the cam must be oiled before installing the cylinder head cover.
t  The plastic packing pieces for protecting the open valves must not be removed until immediately before fitting cylinder head.
t  If the cylinder head is renewed, the entire coolant must also be renewed.
t  Removing and installing intake manifold: → Rep. Gr.24.
   
1 - Cap
2 - Gasket
3 - Breather housing
q   Turn to right to remove
4 - 10 Nm
5 - Gasket
q   Renew if damaged.
6 - Bracket
7 - Plug, 15 Nm
q   Renew
8 - Seal
q   Renew
9 - Connection
q   Coolant hose schematic diagram → Chapter.
10 - Lifting eye
11 - 20 Nm
12 - Cylinder head gasket
q   Renew
q   After renewing, renew entire coolant.
13 - 15 Nm
14 - Rear toothed belt guard
15 - Cylinder head
q   Check for distortion → Fig..
q   Reworking sealing surface → Fig..
q   Removing and installing → Chapter.
q   After renewing, renew entire coolant.
16 - Cylinder head bolt
q   Renew
q   Remove and install polydrive cylinder head bolt using special wrench, long reach -T10070-
q   Sequence when loosening and tightening → Chapter
17 - Oil deflector
18 - Cylinder head cover gasket
q   Renew if damaged.
q   Before fitting coat transition points between bearing cap and cylinder head with sealant -D 454 300 A2-.
19 - Cylinder head cover
20 - Reinforcement strip

   
Checking cylinder head for distortion
Max. permissible distortion: 0.1 mm.
  V15-0707

Removing, installing and tensioning toothed belt > < Crankshaft dimensions