volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking catalytic converter > < Front exhaust pipe and catalytic converter with attachments, engine code AZH
Silencer with mountings
   
Silencer with mountings
1 - Front exhaust pipe with catalytic converter
2 - Stop plate
q   For double clamp
3 - Double clamp
q   Must be pushed on front exhaust pipe onto stop → Item
4 - 25 Nm
5 - Connecting piece
6 - Retainer
q   Renew if damaged.
7 - Front silencer
q   Note installation position → Fig..
8 - Retainer
q   Renew if damaged.
9 - Separating point
q   For repair cases.
q   Marked by impressions on exhaust pipe
q   During production, front and rear silencers are installed as a single component. In repair cases, the front exhaust pipe and rear silencer are supplied individually with a double clamp for connecting together.
q   Cut through exhaust pipe at right angles using body saw -V.A.G 1523- at separating point
10 - Rear silencer
11 - Mounting
q   With support ring.
12 - 40 Nm
13 - Repair double clamp

   
Aligning exhaust system
l  Engine must be cold.
–  Observe measurement -a- and align exhaust system on mounting → Item. -Arrow- points in normal direction of travel, measurement -a- = 10 ± 2 mm
  N26-0282

Checking catalytic converter > < Front exhaust pipe and catalytic converter with attachments, engine code AZH