Golf Mk4
|
1 - | Connector |
q | Black, 4-pin. |
q | For fuel gauge sender -G- and fuel pump 2 -G6-. |
2 - | Connector |
q | Black, 2-pin. |
3 - | Return hose bracket |
q | Clipped to side of fuel delivery unit. |
4 - | Return hose |
5 - | Gravity/overflow valve |
q | To remove valve, unclip and lift upwards out of connection. |
q | Check valve for opening. Valve open when vertical. Valve closed when tilted at 45°. |
6 - | Breather line |
q | White. |
q | Check for secure seating. |
q | Clipped to top of fuel tank. |
q | To activated charcoal filter → Item. |
7 - | O-ring |
q | Renew. |
8 - | Sealing cap |
9 - | Seal |
q | Renew if damaged. |
10 - | Securing bolt |
11 - | Tank flap unit |
q | With rubber cup. |
12 - | Breather valve |
q | To remove valve, unclip at side and lift out of connection. |
q | Before installing, unscrew sealing cap → Item. |
q | Check → Chapter. |
13 - | Earth connection |
q | Check for secure seating. |
14 - | 10 Nm |
15 - | Union nut, 80 Nm |
q | Remove and install using union nut tool -3217-. |
16 - | Fuel gauge sender 2 -G169- |
q | With suction jet pump: removing, installing and checking suction jet pump → Chapter. |
q | Note installation position on fuel tank: marking on sender must align with marking on fuel tank. |
q | Check → Current flow diagrams, Electrical fault finding and Fitting locations. |
17 - | Seal |
q | Renew if damaged. |
q | When installing, insert seal dry into fuel tank opening. |
q | Moisten with fuel only when installing flange. |
18 - | Breather line |
q | Clipped to top of fuel tank. |
q | Check for secure seating. |
19 - | Fuel tank |
q | When removing, support using engine and gearbox jack -V.A.G 1383 A-. |
q | Remove and install → Chapter. |
20 - | 25 Nm |
21 - | Securing strap |
q | Note different lengths. |
22 - | Clamping washer |
23 - | Heat shield |
24 - | Support strut |
25 - | Supply line |
q | To fuel supply pipe on fuel rail → Item. |
q | Black. |
q | Check for secure seating. |
26 - | Fuel filter |
q | Installation position: arrow indicates direction of flow. |
27 - | Screw-type clip |
q | Note installation position → Chapter. |
28 - | Supply hose |
q | To remove from fuel pump, press release button on connecting piece. |
29 - | Fuel delivery unit |
q | Note installation position of flange on fuel tank → Fig.. |
q | Remove and install → Chapter. |
q | Check fuel pump → Chapter. |
q | Clean strainer if soiled. |
30 - | Supply line |
q | Black. |
q | Check for secure seating. |
q | Clipped to fuel tank. |
q | To remove from flange, press release buttons on connecting piece. |
31 - | Return line |
q | Blue or blue marking. |
q | Clipped to side of fuel tank. |
q | Check for secure seating. |
q | Secure with spring-type clips. |
q | From fuel return pipe on fuel rail → Item. |