volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Safety precautions > < General notes on ignition system
Removing and installing parts of ignition system
   
Removing and installing parts of ignition system
1 - Ignition cable
q   4…8 kΩ
q   With suppressor connection and spark plug connector.
q   Check for continuity.
q   Remove spark plug connector using puller -T10112-.
2 - Ignition coil 1 with output stage -N70-, ignition coil 2 with output stage -N127-, ignition coil 3 with output stage -N291- and ignition coil 4 with output stage -N292-
q   With identification for ignition cables:
A = cylinder 1
B = cylinder 2
C = cylinder 3
D = cylinder 4
3 - 10 Nm
4 - 6-pin connector
5 - Knock sensor 1 -G61-
q   Gold-plated contacts.
6 - 2-pin connector
q   For knock sensor 1 -G61-.
q   Gold-plated contacts.
q   Do not interchange.
7 - Knock sensor 2 -G66-
q   Gold-plated contacts.
q   Next to ignition transformer.
8 - 2-pin connector
q   For knock sensor 2 -G66-.
q   Gold-plated contacts.
q   Do not interchange.
9 - 20 Nm
q   The torque setting influences the function of the knock sensor.
10 - Spark plug, 25 Nm
q   Type and electrode gap → Chapter.
q   To remove and install, pull off connection from outer injectors.
q   Remove and install using spark plug socket and extension -3122 B-.
11 - Connector
q   Gold-plated contacts.
q   3-pin.
12 - 10 Nm
13 - 100 Nm
q   Use counterhold tool -3415- to loosen and tighten.
14 - Camshaft pulley
q   With screen for Hall sender -G40-.
q   Remove and install → Chapter.
15 - Hall sender -G40-
16 - Bracket
q   For Hall sender -G40-.

   

Safety precautions > < General notes on ignition system