Golf Mk4
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Note
t | When installing an exchange cylinder head with fitted camshaft, the contact surfaces between the bucket tappets and the cam must be oiled before installing the cylinder head cover. |
t | The plastic packing pieces for protecting the open valves must not be removed until immediately before fitting cylinder head. |
t | If the cylinder head is replaced, the entire coolant must also be renewed. |
t | Removing and installing intake manifold: → Rep. Gr.24. |
1 - | Cap |
2 - | Gasket |
q | Renew if damaged. |
3 - | Breather housing |
q | To remove: remove cylinder head cover → Item, releas3e ends of springs and turn breather housing to the left. |
4 - | 10 Nm |
5 - | Gasket |
q | Renew if damaged. |
6 - | Bracket |
7 - | Plug, 15 Nm |
q | Renew |
8 - | Seal |
q | Renew |
9 - | 10 Nm |
10 - | Coolant distribution housing (engine code: APF) or connecting flanges (engine codes: AEH, AKL). |
q | Dismantling and assembling coolant distribution housing → Chapter. |
11 - | Lifting eye |
12 - | 20 Nm |
13 - | Cylinder head gasket |
q | Renew |
q | After renewing, renew entire coolant. |
14 - | 15 Nm |
15 - | 20 Nm |
16 - | Rear toothed belt guard |
17 - | Cylinder head |
q | Check for distortion → Fig.. |
q | Reworking sealing surface → Fig.. |
q | Removing and installing → Chapter. |
q | After renewing, renew entire coolant. |
18 - | Cylinder head bolt |
q | Renew |
q | Remove and install Polydrive cylinder head bolt using special wrench, long reach -T10070-. |
q | Sequence when loosening and tightening → Chapter. |
19 - | Oil deflector |
20 - | Cylinder head cover gasket |
q | Renew if damaged. |
q | Before fitting coat transition points between bearing cap and cylinder head with sealant -D 454 300 A2-. |
21 - | Cylinder head cover |
22 - | Reinforcing strip |
23 - | 10 Nm |
24 - | Breather connection |
q | Only engine code: APF |
q | To expansion tank |
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