Golf Mk4
Climatronic - passenger compartment |
Note
t | Before beginning repair work, perform the following steps → Chapter. |
t | Parts marked with an “*” can be repaired only in workshops with suitable equipment and specially trained mechanics because the refrigerant must be evacuated beforehand using, for example, the air conditioning service station -VAS 6007A-. |
1 - | Side window vent |
q | Removing → Chapter. |
2 - | Vent |
q | Removing → Chapter. |
3 - | Defroster vent |
q | Removing and installing → Rep. Gr.70. |
4 - | Sunlight penetration photosensor -G107- |
q | Tasks: controls temperature flap and fresh air blower depending on light intensity. |
q | In event of failure: control unit -J255- assumes fixed value. |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | Removing and installing |
5 - | Dash panel temperature sensor -G56- with temperature sensor blower -V42- |
q | The Climatronic control unit -J255-, the operating and display unit for Climatronic air conditioning system -E87- and the dash panel temperature sensor -G56- with temperature sensor blower -V42- are combined in one unit which cannot be dismantled. |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | Task: the temperature sensor controls the temperature flap and the fresh air blower based on the temperature. |
q | In event of failure of dash panel temperature sensor -G56-: continued operation assuming value of +24° C. |
q | Renewing and adjusting → Chapter |
6 - | Operating and display unit for Climatronic air conditioning system -E87- with Climatronic control unit -J255- |
q | The Climatronic control unit -J255-, the operating and display unit for Climatronic air conditioning system -E87- and the dash panel temperature sensor -G56- with temperature sensor blower -V42- are combined in one unit which cannot be dismantled. |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | Operation and function → Chapter. |
q | Renewing and adjusting → Chapter |
q | Removing and installing → Chapter. |
7 - | Intermediate piece |
8 - | Dash panel cross member |
q | Detaching and attaching → Chapter. |
9 - | Dust and pollen filter |
q | With activated charcoal filter. |
q | Removing and installing → Chapter. |
10 - | Fresh air intake duct temperature sensor -G89- |
q | With seal. |
q | Function: temperature sensor controls temperature flap and fresh air blower, depending on temperature. |
q | In event of failure: ambient temperature sensor -G17- takes over the function. |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
Renewing: |
q | Remove glove box. → Rep. Gr.68 |
q | Turn temperature sensor 90° and pull out. |
q | When installing, moisten rubber seal with oil. |
Note
If removal and installation are not possible as described above, continue as follows: |
For vehicles with a double pedal or reinforced insulation |
q | Removing and installing dash panel → Rep. Gr.70. |
q | Loosen dash panel cross member → Item. |
Note
Observe the installation notes when carrying out repair work → Anchor. |
11 - | Evaporator output temperature sender -G263- |
Only on vehicles with externally regulated compressor ► week 19.00 |
Installed in all vehicles starting week 20 of 2000 |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | With seal. |
Renewing: |
q | Remove glove box. → Rep. Gr.68 |
q | Turn temperature sensor 90° and pull out. |
q | When installing, moisten rubber seal with oil. |
Note
If removal and installation are not possible as described above, continue as follows: |
For vehicles with a double pedal or reinforced insulation. |
– | Removing and installing dash panel → Rep. Gr.70. |
– | Loosen dash panel cross member → Item. |
Note
Observe the installation notes when carrying out repair work → Anchor. |
12 - | Air flow flap control motor -V71- |
q | Operates simultaneously fresh air and air recirculation flap. |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | Removing → Chapter. |
q | Renewing and adjusting → Chapter |
13 - | Fresh air blower -V2- |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | Removing → Chapter. |
14 - | Fresh air blower control unit -J126- |
q | Task: continuously variable control of fresh air blower speed depending on voltage. |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | Renewing → Chapter. |
15 - | Distribution box and evaporator housing* |
q | With heat exchanger. |
q | With evaporator. |
q | Removing: |
q | Remove dash panel → Rep. Gr.70. |
q | Extract refrigerant, e.g. with air conditioning service station -VAS 6007A-. |
q | Dismantling and assembling → Chapter. |
16 - | Central flap control motor -V70- |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | Removing → Chapter. |
q | Renewing and adjusting → Chapter |
17 - | Temperature flap control motor -V68- |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | Removing → Chapter. |
q | Renewing and adjusting → Chapter |
18 - | Centre trim |
19 - | Climatronic control unit -J255- |
q | The Climatronic control unit -J255-, the operating and display unit for Climatronic air conditioning system -E87- and the dash panel temperature sensor -G56- with temperature sensor blower -V42- are combined in one unit which cannot be dismantled. |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | Renewing and adjusting → Chapter |
20 - | Footwell vent |
q | Passenger side only. |
21 - | Rear duct |
22 - | Seal |
23 - | Connecting piece |
q | With driver side footwell vent. |
q | Removing → Chapter. |
24 - | Footwell vent temperature sender -G192- |
q | Function: controls air distribution between defroster and footwell and the fresh air blower speed dependent upon the vent temperature. |
q | Emergency running in event of failure: continued operation assuming water temperature of +80° C. |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | Removing and installing → Chapter. |
25 - | Footwell and defroster flap control motor -V85- |
q | Checking: vehicle diagnosis, testing and information system -VAS 5051B- in guided fault finding. |
q | Removing → Chapter. |
q | Renewing and adjusting → Chapter |
26 - | Heat exchanger* |
q | After removal, completely renew coolant. |
q | Removing: |
q | Remove dash panel → Rep. Gr.70. |
q | Extract refrigerant, e.g. with air conditioning service station -VAS 6007A-. |
q | Remove distribution box and evaporator housing. |
27 - | Heat exchanger/bulkhead seal* |
q | Note installation position → Chapter. |
28 - | Intermediate piece, defrost |
Renewing: |
q | Removing and installing dash panel → Rep. Gr.70. |
q | Remove dash panel cross member → Chapter |
q | Note installation position → Chapter. |