volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - hydraulic system > < Removing and installing over-centre spring
Removing and installing clutch pedal
Removing and installing clutch pedal
Special tools and workshop equipment required
   
t  Release tool -3309-
  W00-0101
t  Pliers -10 - 208 A-
Removing
–  Remove over-centre spring → Chapter.
–  Separate clutch pedal from master cylinder → Chapter and push operating rod towards engine compartment to stop.
  W00-0070
–  Remove nut -A-.
–  Pull bolt out until clutch pedal can be removed.
Installing
Install in the reverse order of removal, observing the following:
–  Install over-centre spring → Chapter.
  N30-0216
–  The retainer -A- must be fitted to the master cylinder operating rod -B-.
–  Press clutch pedal in direction of arrow until it engages, ensuring that it is correctly located.
–  Fill brake fluid reservoir up to “MAX” marking with brake fluid → Brake systems; Rep. Gr.47.
–  Bleed clutch system when fluid level is below “MIN” marking → Chapter.
  V30-0419

Assembly overview - hydraulic system > < Removing and installing over-centre spring