Volkswagen Workshop Service and Repair Manuals
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Assembly overview - hydraulic system >
< Removing and installing over-centre spring
Golf Mk4
Power transmission
5-speed manual gearbox 02C, four-wheel drive
Clutch, control / Repairing clutch mechanism
Removing and installing clutch pedal
Removing and installing clutch pedal
Removing and installing clutch pedal
Special tools and workshop equipment required
t
Release tool -3309-
t
Pliers -10 - 208 A-
Removing
–
Remove over-centre spring
→ Chapter
.
–
Separate clutch pedal from master cylinder
→ Chapter
and push operating rod towards engine compartment to stop.
–
Remove nut
-A-
.
–
Pull bolt out until clutch pedal can be removed.
Installing
Install in the reverse order of removal, observing the following:
–
Install over-centre spring
→ Chapter
.
–
The retainer
-A-
must be fitted to the master cylinder operating rod
-B-
.
–
Press clutch pedal in direction of arrow until it engages, ensuring that it is correctly located.
–
Fill brake fluid reservoir up to “MAX” marking with brake fluid
→ Brake systems; Rep. Gr.47
.
–
Bleed clutch system when fluid level is below “MIN” marking
→ Chapter
.
Power transmission
5-speed manual gearbox 02C, four-wheel drive
Clutch, control / Repairing clutch mechanism
Removing and installing clutch pedal
Assembly overview - hydraulic system >
< Removing and installing over-centre spring