Golf Mk4
Note
|
| 1 - | Sealing cap |
| q | Will be destroyed during removal. |
| q | Always renew |
| 2 - | Retaining ring |
| q | Always renew |
| 3 - | Dished washer |
| q | Cone points towards circlip |
| 4 - | Countersunk bolt, 25 Nm |
| q | For output shaft → Item or for flange shaft → Item on differential of manual gearbox |
| 5 - | Flange shaft |
| 6 - | Needle bearing (polygon bearing) |
| q | Qty. 2 |
| q | Only for flange shaft → Item |
| q | Renewing → Chapter |
| 7 - | Drive flange |
| q | Pull out together with output shaft → Item → Chapter |
| q | Pressing off → Anchor |
| q | Pressing on → Anchor |
| 8 - | Output shaft |
| q | Pull out of bevel gear housing with drive flange → Item → Chapter |
| 9 - | Needle bearing (polygon bearing) |
| q | Renewing → Chapter |
| q | Only for output shaft |
| 10 - | Retaining ring |
| q | Always renew |
| 11 - | Seal |
| q | Levering out with assembly lever |
| q | Drive in to stop with drift sleeve -3158- → Anchor |
| q | Renewing with gearbox installed → Chapter |
| 12 - | Bolt, 25 Nm |
| 13 - | Cover → Note |
| q | Removing → Anchor |
| q | Do not cant when installing. Tighten securing bolts diagonally and in stages |
| 14 - | O-ring |
| q | Always renew |
| q | Must lie in circumferential groove. |
| 15 - | Shim S1 |
| q | Note thickness |
| q | Adjustment overview → Chapter |
| 16 - | Large tapered roller bearing for supporting bevel gear with stub shaft → Note |
| Inner race: |
| q | Pulling off → Anchor |
| q | Pressing on → Anchor |
| Outer race: |
| q | Pressing out → Anchor |
| q | Pressing in → Anchor |
| 17 - | Bevel gear with stub shaft → Note |
| q | Paired with shaft bevel gear → Item. |
| q | Cannot be pressed off input shaft. |
| q | Adjusting → Chapter |
| 18 - | Small tapered roller bearing for supporting bevel gear with stub shaft → Note |
| Inner race: |
| q | Pressing off → Anchor |
| q | Pressing on → Anchor |
| Outer race: |
| q | Pressing out → Anchor |
| q | Pressing in → Anchor |
| 19 - | Shim S2 |
| q | Note thickness |
| q | Adjustment overview → Chapter |
| 20 - | Final drive housing → Note |
| q | Drain oil then and secure bevel box on assembly stand using gearbox support -3221- → Chapter. |
| 21 - | Seal |
| q | Always renew |
| q | Insert stepped side into final drive housing |
| 22 - | O-ring |
| q | Always renew |
| 23 - | Seal |
| q | Always renew |
| q | Insert stepped side into final drive housing |
| 24 - | Oil drain plug, 25 Nm |
| q | With magnet |
| 25 - | Roller sleeve |
| q | Pulling out → Anchor |
| q | Pressing in → Anchor |
| 26 - | Retaining ring |
| q | Always renew |
| q | Removing → Anchor |
| 27 - | Shaft bevel gear → Note |
| q | Is paired to bevel gear (with stub shaft) |
| q | Clean thread |
| q | Adjusting → Chapter |
| 28 - | Large tapered roller bearing for shaft bevel gear → Note |
| Inner race: |
| q | Pulling off → Anchor |
| q | Pressing on → Anchor |
| Outer race: |
| q | Pulling out → Anchor |
| q | Pressing in → Anchor |
| 29 - | Output flange → Note |
| 30 - | Hexagon nut, 350 Nm |
| q | Unscrewing → Anchor |
| q | Fitting → Anchor |
| q | Always renew |
| q | Coat with gear oil when installing |
| 31 - | Shim S4 |
| q | Note thickness |
| q | Adjustment overview → Chapter |
| q | Fit onto spacer ring → Item before installing oil seal → Item and before inserting inner race for small tapered roller bearing → Item |
| 32 - | Spacer ring |
| q | Installation position: chamfer faces shaft bevel gear → Item |
| q | Fit onto shaft bevel gear → Item before installing oil seal → Item and before inserting shim S4 as well as inner race for small tapered roller bearing → Item |
| 33 - | Seal |
| q | Replace only with bevel box removed → Chapter |
| q | Pinion housing → Item does not have to be removed |
| 34 - | Small tapered roller bearing for shaft bevel gear → Note |
| Outer race: |
| q | Pressing out → Anchor |
| q | Pressing in → Anchor |
| Inner race: |
| q | Place in outer race. |
| 35 - | Bolt, 25 Nm |
| 36 - | Pinion housing → Note |
| q | Removing → Anchor |
| q | Installing → Anchor |
| q | Do not cant when installing. Tighten securing bolts diagonally and in stages. |
| 37 - | O-ring |
| q | Always renew |
| q | Must lie in circumferential groove. |
| 38 - | Shim S3 |
| q | Note thickness |
| q | Adjustment overview → Chapter |
