volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Servicing clutch release mechanism > < Removing and installing master cylinder
5-speed manual gearbox 02J
Servicing clutch control
Bleeding clutch system

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

 
W00-1101
  • ◆ VAS 5234 Brake charge and bleed unit
  • or
 
W00-0457
  • ◆ V.A.G 1869 Brake charge and bleed unit
  • ‒ Brake fluid specifications.

=> Brake systems; Repair group 47; Brakes, Brake hydraulics

Note:

Prefilling system is not necessary!

  • ‒ Connect brake charge and bleed unit VAS 5234 or V.A.G 1869.
  • ‒ To bleed system use bleed hose V.A.G 1238/B 3 - 670 mm long, if necessary.
  • ‒ Connect bleed hose to brake bleeding appliance collector bottle.
 
N30-0031
  • ‒ → Connect bleed hose to bleeder -arrow-.
  • ‒ Pressurise system to 2 bar.
  • ‒ Open bleed valve.
  • ‒ Bleed off about 100 cm3 brake fluid.
  • ‒ Rapidly operate pedal from stop to stop 10 to 15 times.
  • ‒ Bleed off an additional 50 cm3 brake fluid.
  • ‒ Close bleed valve.
  • ‒ Depress clutch pedal several times after completion of bleeding process.

Servicing clutch release mechanism > < Removing and installing master cylinder