volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing gear selector mechanism > < Installation position of gear selector mechanism
5-speed manual gearbox 02J
Servicing gear selector mechanism up to 05.99
Assembly overview - removing and installing selector cables
 
N34-0678

Note:

  • ◆ Lubricate all bearings and contact surfaces with grease part No. G 000 450 02.
  • Gear selector cable
    • ◆ Installation position
  • Gate selector cable
    • ◆ Pull off actuating arm (item18 ) by pulling lug in direction of arrow
    • ◆ Installation position => Page 34-1
    • ◆ Install before installing gear selector cable
  • Circlip
    • ◆ When removing do not damage bellows
 
N34-0678
  • Hexagon combi bolt,
    25 Nm
    • ◆ With shoulder
    • ◆ Gear selector cable to gear change lever
  • Rubber bush
    • ◆ For gear change cable to gear selector lever
    • ◆ To renew bellows press out of end piece
  • Washer
    • ◆ Install between gear selector cable and gear selector lever
  • Square nut
    • ◆ Self-locking
    • ◆ Always renew
    • ◆ Insert into gear selector lever
  • Gear selector lever
    • ◆ Only fits in one position
    • ◆ After installing adjust gear selector mechanism => Page 34-24
    • ◆ Installation position => Page 34-8
 
N34-0678
  • Self-locking hexagon nut, 20 Nm
    • ◆ Always renew
    • ◆ For gear selector lever
  • Bellows
    • ◆ Carefully pull over gear selector cable end piece
    • ◆ Use MoS2 grease
  • Support bracket
  • Distance piece
  • Bush
    • ◆ Support bracket mounting to gearbox
  • Hexagon bolt, 25 Nm
    • ◆ For support bracket
 
N34-0678
  • Bellows
    • ◆ Carefully pull over gear selector cable end piece
    • ◆ Use MoS2 grease
  • Relay lever
    • ◆ Remove before removing clutch control
    • ◆ Installation position => Page 34-8
    • ◆ Servicing => Page 34-137
  • Self-locking hexagon nut, 15 Nm
    • ◆ For relay lever to actuating arm
    • ◆ Only loosen to adjust selector mechanism
  • Actuating arm
    • ◆ With pivot pin to mount relay lever
    • ◆ Installation position => Page 34-8
    • ◆ Servicing => Page 34-137
 
N34-0678
  • Rubber bush
    • ◆ For gate selector cable to actuating arm
    • ◆ Press in and out with drift
  • Hexagon bolt, 25 Nm
    • ◆ For balance weight
  • Balance weight
    • ◆ Remove to adjust selector mechanism
  • Self-locking hexagon nut, 15 Nm
    • ◆ For selector cable to selector housing
  • Rubber washer
  • Rubber bush
    • ◆ For gear selector cable/gear change lever
    • ◆ Press in and out with drift
  • Rubber bush
    • ◆ For gate selector cable/selector bracket
    • ◆ Press in and out with a drift
 
V34-2662

→ Installation position gear selector lever/relay lever actuating arm/balance weight

  •      1 -     Gear selector lever
  •      2 -     Relay lever
    • Locates in guide rail of gear shift lever (arrow -A-)
    • Lubricate with MoS2 grease
  •      3 -     Actuating arm
    • Flats (arrow -B-) of axis face mounting, relay lever only fits in one position
  •      4 -     Balance weight
    • Bolt on to gear selector lever

Note:

For ease of illustration the linkage and switch for reverse light have been removed.

Removing and installing gear selector mechanism > < Installation position of gear selector mechanism