Golf Mk4
Repairing clutch |
(Gearbox removed) |
Note
t | Check whether dowel sleeves for aligning engine and gearbox are fitted in cylinder block and install if necessary. |
t | If dowel sleeves are not fitted, difficulties shifting gear, clutch problems and possible noises from the gearbox (rattling of gears which are not engaged) could occur. |
t | Replace clutch plates and pressure plates with damaged or loose rivets. |
t | Select clutch plate and pressure plate according to → Electronic parts catalogue “ETKA” and engine code. |
t | Assemble clutch so that the flywheel centring pin grips in the pressure plate centring hole or centring slot. Otherwise TDC on flywheel will not be correct. |
1 - | Twelve point bolt, 20 Nm |
q | Loosen or tighten diagonally and in steps |
2 - | Flywheel |
q | Removing and installing → Rep. Gr.13 |
q | Ensure that centring pins fit tightly |
q | Contact surface for clutch lining must be free of grooves, oil and grease |
q | TDC sender insertion depth must be adapted to suit the sizes of the various flywheels. Therefore, there are two different colour-coded plugs in the clutch housing. Allocation → Chapter. |
3 - | Clutch plate |
q | Centring → Anchor |
q | Diameter → Chapter |
4 - | Clutch push rod |
q | Grease area of guide sleeve in input shaft. |
5 - | Retaining ring |
6 - | Release plate |
q | Coat contact surface and clutch push rod mounting with a very thin coating of grease -G 000 100-. |
7 - | Securing bolt for pressure plate to crankshaft |
q | Removing and installing → Rep. Gr.13. |
8 - | Intermediate plate |
q | Installation position → Anchor |
9 - | Thrust plate |
q | Removing and installing → Chapter |
q | Maximum pressure plate distortion, inside: 0.2 mm. |
q | Renew pressure plate with damaged or loose riveted connections. |