Golf Mk4
| Repairing clutch housing, through gearbox date 18 05 3 |
| Special tools and workshop equipment required |
| t | Press tool -VW 407- |
| t | Sleeve -30 - 21- |
| t | Centring mandrel -3176- |
| t | Thrust piece -T40008- |
| t | Internal puller -1 - Kukko 21/2- |
| t | Internal puller -1 - Kukko 21/4- |
| t | Counter support -4 - Kukko 22/1- |
| t | Counter support -4 - Kukko 22/2- |
| 1 - | Bearing bush |
| q | For selector rods |
| q | Renew each time after removing |
| q | Pulling out → Fig. |
| q | Driving in → Fig. |
| 2 - | Reverse gear selector fork axle |
| q | Axle cannot be removed with workshop tools |
| q | If a new clutch housing is used, a new axle must be pressed in → Fig. |
| 3 - | Needle bearing |
| q | Renew each time after removing |
| q | Pulling out → Fig. |
| q | Pressing in → Fig. |
| 4 - | Dowel sleeve |
| q | Qty. 2 |
| 5 - | Clutch housing |
| q | From gearbox date 06 04 0, with additional hole and recess for locking plate to secure tapered roller bearing outer race for input shaft → Item |
| q | When renewing, ⇒ adjustment overview → Chapter |
| 6 - | Input shaft seal |
| When gearbox is dismantled, oil seal can be removed with sleeve -30-21-. |
| q | Renewing → Item |
| 7 - | Seal |
| q | Renewing → Chapter |
| 8 - | Washer |
| q | For differential |
| q | Always 0.65 mm thick |
| q | Installation position: If there is a shoulder on inner circumference, it must face seal → Item |
| 9 - | Tapered roller bearing outer race |
| q | For differential |
| q | Removing and installing → Chapter |
| q | If renewed, adjust differential → Chapter |
| 10 - | Oil deflector ring |
| q | Installation position: shoulder on hole faces output shaft |
| 11 - | Tapered roller bearing outer race |
| q | For output shaft for 1st through 4th gears |
| q | Removing and installing → Chapter |
| q | If renewed, adjust output shaft for 1st through 4th gears → Chapter |
| 12 - | Tapered roller bearing outer race |
| q | For output shaft for 5th, 6th and reverse gears |
| q | Removing and installing → Chapter |
| q | If renewed, adjust output shaft for 5th, 6th and reverse gears → Chapter |
| 13 - | Washer |
| q | For output shaft |
| q | Always 0.65 mm thick |
| 14 - | Tapered roller bearing outer race |
| q | For input shaft |
| q | Removing and installing → Chapter |
| q | If renewed: adjust input shaft → Chapter |
| q | From gearbox date 06 04 0 secured with locking plate and bolt. |
| q | Bolt, 12 Nm |
| q | Always renew |
| 15 - | Magnet |
| q | Held in place by housing joint surface |
| 16 - | Cap |
| q | Not fitted in all clutch housings |
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