volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Assembly overview - removing and installing selector cables > < Separating gaiter from gear lever and assembling with gear knob

Golf Mk4

Repairing gear lever and selector housing
   
Repairing gear lever and selector housing
  Note
Lubricate all bearings and contact surfaces with grease -G 000 450 02-.
1 - Securing clip
q   Removing and installing → Fig.
2 - Bush
3 - Compression spring
4 - Bush
5 - Torx bolt, 5 Nm
6 - Cover
7 - Damping
8 - Ball socket
9 - Gear lever guide
10 - Damping washer
11 - Seal
q   Between selector housing and underbody
q   Self-adhesive
q   Bond to selector housing
12 - Selector lever
13 - Damping
14 - Selector housing
15 - Bearing bush
16 - Bolt, 25 Nm
17 - Pivot pin
18 - Guide bush
19 - Compression spring
q   Installing → Fig.
20 - Gate selector lever
21 - Torx bolt, 5 Nm
22 - Base plate
q   Bend open tabs to remove
q   Renew
23 - Securing clip
24 - Gate selector cable
q   On gate selector lever
q   Installation position → Chapter
25 - Gear selector cable
q   Press onto gear lever guide
q   Installation position → Chapter
26 - Hexagon nut, 25 Nm
27 - Bearing bush
q   Fits in one position only
28 - Securing clip

   
Removing and installing securing clip
–  To remove or install securing clip -arrow A-, press spacer bush -arrow B- to stop in direction of arrow -arrow C- using screwdriver and pull off securing clip.
  Note
t  Do not cant spacer bush when pushing down.
t  Slot in gear lever for securing clip must be visible.
t  Carefully release tension from spring.
  N34-1363
Installing compression spring
–  Insert compression spring so that extension -A- lies on top of pin -arrow-.
–  Then pull extension -B- down so that it sits below pin -arrow-.
  N34-1119

Assembly overview - removing and installing selector cables > < Separating gaiter from gear lever and assembling with gear knob