Volkswagen Workshop Service and Repair Manuals

Removing and installing cover for Haldex coupling from plate housing

Special tools and workshop equipment required

t	Pressure plate -VW 401-

t	Pressure plate -VW 402-

t	Press tool -VW 407-

t	Press tool -VW 412-

t	Extractor lever -VW 681-

t	Centring mandrel -12-551-

t	Drift sleeve -41-501-

t	Tube -3253/1-

t	Tube -3296-

t	Thrust piece -T10019-

t	Internal puller -1- Kukko 21/2-

t	Counter support -4- Kukko 22/1-

1 -

Seal

q	For propshaft flange

q	Renewing → Chapter

2 -	Retaining ring

3 -	Deep groove ball bearing

q	Pressing out → Fig.

q	Pressing in → Fig.

4 -	Haldex coupling cover

q	Allocation → Electronic parts catalogue (ETKA)

5 -	Dished washer

q	Installation position: large Ø (concave side) faces plate housing → Item

q	Observe various versions

q	Allocation → Electronic parts catalogue (ETKA)

6 -	Needle thrust bearing washer

7 -	Needle thrust bearing washer

8 -	Needle thrust bearing washer

9 -	Needle thrust bearing

10 -	Needle thrust bearing

11 -	Needle thrust bearing

12 -	Thrust washer

13 -	Thrust washer

14 -	Thrust washer

15 -	Plate housing

q	Pressing out Haldex coupling cover → Anchor

16 -	Needle bearing

q	Pulling out → Fig.

q	Pressing in → Fig.

Pressing deep groove ball bearing out of Haldex coupling cover –  First remove retaining ring.

Pressing deep groove ball bearing into Haldex coupling cover –  Install retaining ring.

Pulling needle bearing out of plate housing A -  Counter support, e.g. -Kukko 22/1- B -  Internal puller, 14.5…18.5 mm, e.g. -Kukko 21/2- C -  Protective jaw covers

Pressing needle bearing into plate housing to stop