volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

II - Removing and installing reverse clutch -K2- to large sun gear > < Overview - dismantling and assembling planetary gearbox
I - Removing and installing ATF pump to support tube
   
I - Removing and installing → ATF pump to support tube
Overview - all parts → Chapter
Dismantling → planetary gearbox → Chapter,
Assembling → Chapter.
Installing exchange component → Chapter.
1 - Bolt
q   Qty. 7
q   Tighten to 8 Nm and turn 90° further.
q   The additional 90° turn may be done in several stages.
2 -  → ATF pump with -B2- piston
q   Dismantling and assembling → Chapter
q   To install strainer → Item, a corresponding notch in flange of → ATF pump is required.
3 - O-ring
q   Always renew
q   Place on → ATF pump.
4 - Seal
q   Always renew
5 - Spring cap, Qty. 6
q   Install 3 spring caps after installing first outer plate.
q   Install 3 spring caps before installing last outer plate.
6 - Spring
q   Qty. 3
7 - Retaining ring
8 - Shim
9 - Outer plate -B2-
q   Always install a 3 mm thick outer plate.
10 - Inner plate -B2-
q   Quantity → Chapter.
q   Lay new inner plates in → ATF for 15 minutes before installing.
11 - Outer plate -B2-
q   Always install 2 mm thick outer plates.
q   Quantity → Chapter.
12 - Outer plate -B2-
q   Fit 3 mm thick outer plate to support tube.
13 - Support tube -B2-
q   For -B2- plate set.
q   Insert so that notch locates on wedge of freewheel.
q   Parts are allocated according to gearbox code letters.
14 - Gearbox housing with → clutches installed
15 - Strainer
q   Only present from gearbox date of manufacture 14 02 0.
q   Location: in return line from → ATF cooler.
q   To install strainer, a corresponding notch in gearbox housing is required.

   

II - Removing and installing reverse clutch -K2- to large sun gear > < Overview - dismantling and assembling planetary gearbox