volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Repair instructions|ATF > < Volkswagen testers
Gearbox
Gearbox
t  If gearbox covers have been unbolted or gearbox has no fluid, do not run engine or tow vehicle.
t  First thoroughly clean connecting points and surrounding areas and then loosen bolts.
t  When installing the gearbox, ensure that dowel sleeves between the engine and gearbox are correctly located.
t  Place removed parts on a clean surface. Cover parts to prevent soiling. Use plastic sheeting and paper. Use lint-free cloths only!
t  Install only clean parts; do not remove new parts from packaging until immediately before installing.
t  If repair work cannot be performed immediately, carefully cover or seal components.
t  With gearbox removed, secure torque converter against falling out.
   
Gearboxes with and without filler pipe
A filler pipe as it is installed in “older” gearboxes through 2005 is shown here as an “example”. This pipe was discontinued in the course of the year 2006.
  N37-10325
This “old” filler opening with the red cap is also not needed because → ATF can be drained or filled through the bottom hole as required. The “height” of this tube determines the level of the → ATF.
The tube must be removed to drain the fluid.
t  After installation, check the → ATF level and top up → Chapter.
t  Capacities and specifications → Chapter.
→ Exchange component
  N37-0992
There is an → exchange component available for gearbox repairs which is often more economical than an exchange gearbox or a complete rebuild.
More information about repairs with this exchange component is available here → Chapter.
t  This → exchange component contains all selector elements and the valve body. It is allocated to the gearbox according to its code letter and can be ordered from the → Electronic parts catalogue “ETKA”.
  N00-0442
t  For more information about what an → exchange component is and what advantages it offers over a “complete repair”, refer to → Chapter.
  N01-0453

Repair instructions|ATF > < Volkswagen testers