volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - parts of cooling system - body side > < Checking oil pressure and oil pressure switch
Removing and installing parts of cooling system
Removing and installing parts of cooling system
  Caution
t  When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route all the various lines (e.g. for fuel, hydraulics, activated charcoal filter system, coolant, refrigerant, brake fluid and vacuum) and electrical wiring in their original positions.
t  To avoid damage to lines, ensure sufficient clearance to all moving or hot components.
  Note
t  When the engine is warm, the cooling system is under pressure. If necessary, release pressure before beginning repair work.
t  Hoses are secured with spring-type clips. In case of repair, only use spring-type clips.
t  Spring-type clip pliers -VAS 5024A- are recommended for installation of spring-type clips.
t  When installing coolant hoses, route stress-free so that they do not come into contact with other components (observe markings on coolant connection and hose).
Test for leaks in cooling system using cooling system tester -V.A.G 1274- and adapter for cooling system tester -V.A.G 1274/8- and adapter for cooling system tester -V.A.G 1274/9-.
Assembly overview - parts of cooling system - body side → Chapter
Assembly overview - parts of cooling system - engine side → Chapter
Coolant hose schematic diagram → Chapter.
Draining and filling coolant → Chapter.
Removing and installing radiator → Chapter.
Removing and installing coolant pump → Chapter.
Removing and installing thermostat → Chapter
   

Assembly overview - parts of cooling system - body side > < Checking oil pressure and oil pressure switch