volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Part II: Assembly overview - cylinder block > < Parts l and ll - assembly overview
Part I: Assembly overview - belt drive
   
Part I: Assembly overview - belt drive
1 - 45 Nm
2 - Engine bracket
3 - 25 Nm
4 - Bracket
5 - Clip
6 - Toothed belt guard - upper part
7 - Toothed belt guard - centre part
8 - 20 Nm
9 - Washer
10 - Tensioning roller
q   Checking semi-automatic toothed belt tensioning roller → Chapter.
11 - Toothed belt
q   Mark direction of rotation before removing.
q   Check for wear.
q   Do not kink.
q   Removing, installing and tensioning → Chapter.
12 - Rear toothed belt guard
13 - O-ring
q   Renew.
14 - Coolant pump
q   Check for ease of movement.
q   If damaged or leaking, renew complete.
q   Removing and installing → Chapter.
15 - 15 Nm
16 - Crankshaft sprocket
17 - 90 Nm + 1/4 turn (90°) further
q   Renew.
q   Threads and shoulder must be free of oil and grease.
q   Use counterhold tool -3415- to loosen and tighten.
18 - Toothed belt guard - lower part
19 - 10 Nm
q   Renew.
20 - Electro-magnetic coupling
q   Air conditioner compressor.
21 - Pulley
q   For power steering vane pump.
22 - Poly V-belt
q   Mark direction of rotation before removing.
q   Check for wear.
q   Do not kink.
q   Removing and installing → Chapter.
23 - Pulley and vibration damper
q   Can only be installed in one position, holes are offset.
q   Note position when installing toothed belt → Chapter.
24 - 25 Nm
25 - Poly V-belt tensioner
q   Swivel with open-jaw spanner to slacken ribbed belt → Chapter.

   

Part II: Assembly overview - cylinder block > < Parts l and ll - assembly overview