volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Types of securing bolts for injection pump belt pulley > < Overview|Part I
Part II
   
Part II
1 - 120 Nm + 1/4 turn (90°) further
q   Renew
q   Use counterhold 3099 to loosen and tighten
q   Do not additionally oil or grease thread and shoulder
q   Turning further can be done in several stages.
2 - 40 Nm + 1/4 turn (90°) further
q   Renew
3 - 15 Nm
4 - 22 Nm
5 - Toothed belt guard - lower part
6 - 10 Nm
7 - Toothed belt guard - centre part
8 - 45 Nm
9 - Engine bracket
10 - Toothed belt guard - upper part
11 - Toothed belt
q   Mark direction of rotation before removing.
q   Check for wear.
q   Do not kink.
q   Removing, installing and tensioning → Chapter.
12 - Idler roller
q   Only engine codes AGR, AHF, ALH, ASV
q   Renew
13 - Securing bolts of injection pump belt pulley
q   Note different types and torque settings → Chapter
14 - 20 Nm
15 - 20 Nm
16 - 45 Nm
17 - Camshaft pulley
q   Pull off using two arm puller -T40001-
18 - Tensioning roller
q   Checking semi-automatic toothed belt tensioner → Chapter
19 - Idler roller
20 - Injection pump belt pulley
q   Two-part
q   Note different versions (part numbers) → Chapter
21 - 30 Nm
22 - Rear toothed belt guard
23 - Coolant pump
q   Removing and installing → Chapter.
24 - Idler roller
q   Take off to remove coolant pump
q   Removing and installing: → Chapter Removing and installing coolant pump
25 - Crankshaft toothed belt pulley
26 - Sleeve
27 - Injection pump
q   Removing and installing: → Rep. Gr.23
28 - Bracket for ancillaries
q   For injection pump, alternator and power-assisted steering vane pump
q   For vehicles without air conditioner
q   Removing and installing bracket for ancillaries on vehicles with air conditioner: → Rep. Gr.87
29 - 45 Nm

   

Types of securing bolts for injection pump belt pulley > < Overview|Part I