volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Exhaust gas recirculation system > < Front exhaust pipe and catalytic converter with attachments, engine codes ARL, ASZ, ATD, AUY, AXR
Silencer with mountings
   
Silencer with mountings
1 - Catalytic converter
2 - Stop plate
q   For double clamp
3 - Double clamp
q   Must be pushed onto stop → Item on catalytic converter
4 - 25 Nm
5 - Connecting strut
6 - Retainer
q   Renew if damaged.
7 - Front silencer
q   Note installation position → Fig..
8 - Retainer
q   Renew if damaged.
9 - Separating point
q   For repair cases.
q   Marked by impressions on exhaust pipe
q   During production, front and rear silencers are installed as a single component. In repair cases, the front exhaust pipe and rear silencer are supplied individually with a double clamp for connecting together.
q   Cut through exhaust perpendicular to pipe at separating point using pneumatic sabre saw -V.A.G 1523A-
10 - Rear silencer
11 - Mounting
q   With support ring.
12 - 40 Nm
13 - Repair double clamp

   
Aligning exhaust system
l  Engine must be cold.
–  Align exhaust system to retainer ( → Item) whilst observing dimension -a-. Arrow shows in direction of travel, dimension -a- = 10 ± 2 mm.
  N26-0282

Exhaust gas recirculation system > < Front exhaust pipe and catalytic converter with attachments, engine codes ARL, ASZ, ATD, AUY, AXR