Golf Mk4
|
| 1 - | Bearing shells 1, 2, 4 and 5 |
| q | Do not interchange used bearing shells (mark). |
| 2 - | 65 Nm |
| 3 - | Bearing cap |
| q | Do not interchange bearing caps (mark positions). |
| q | Bearing cap 3 with recesses for thrust washers. |
| q | Bearing shell retaining lugs in cylinder block and bearing caps must align. |
| 4 - | Bearing shell 3 |
| 5 - | Thrust washer |
| q | For bearing cap 3. |
| q | Note fixing arrangement. |
| 6 - | Crankshaft |
| q | Axial clearance new: 0.07…0.18 mm |
| q | Wear limit: 0.20 mm |
| Check radial clearance with Plastigage. |
| q | New: 0.03 … 0.08 mm |
| q | Wear limit: 0.17 mm |
| q | Do not rotate crankshaft when checking radial clearance. |
| q | Crankshaft dimensions → Chapter. |
| 7 - | 10 Nm |
| 8 - | Sealing flange with oil seal |
| q | Renew complete with oil seal and sender wheel only. |
| q | Removing and installing sealing flange → Chapter. |
| 9 - | Intermediate plate |
| q | Must seat on dowel sleeves. |
| q | Do not damage or bend when assembling. |
| 10 - | Pressure plate/drive plate |
| q | Removing and installing pressure plate → Chapter |
| q | Removing and installing drive plate → Chapter. |
| 11 - | 60 Nm + 1/4 turn (90°) further |
| q | Renew. |
| 12 - | Washer |
| q | Note installation position. |
| 13 - | Thrust washer |
| q | For cylinder block, bearing 3. |
| 14 - | Gasket |
| q | Renew. |
| 15 - | Sealing flange/oil pump |
| q | Removing and installing oil pump → Chapter. |
| 16 - | 10 Nm |
| q | Renew. |
| 17 - | Seal |
| q | Renew. → Chapter. |
| 18 - | Gasket |
| q | Renew. |
| 19 - | Suction line |
| 20 - | 10 Nm |
