volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing poly V-belt > < Assembly overview - part I, belt drive
Assembly overview - part II, cylinder block
Assembly overview - part II, cylinder block
  Note
For repairs to clutch → 5-Speed manual gearbox 02K; Rep. gr.30.
   
1 - Cylinder block
q   Dismantling and assembling pistons and conrods → Chapter
2 - 50 Nm
q   Tightening sequence: Upper right bolt first, then lower right bolt, and bolts on left last (as seen in direction of travel).
3 - M8: 20 Nm + 1/4 turn (90°) further, M10: 45 Nm
q   Removing and installing with vehicle raised.
4 - 10 Nm
5 - Bracket
6 - Retaining clamp
7 - 25 Nm
8 - Engine oil cooler
q   Drain coolant before removing → Chapter
q   Ensure clearance to adjacent components.
q   Coat contact area outside the seal with AMV 188 001 02
q   See note → Chapter.
9 - O-ring
q   Insert in engine oil cooler before installing
q   Renew.
q   Lubricate before installing.
10 - Oil filter
q   Loosen on hexagon.
q   Tighten by hand.
q   Observe installation instructions on oil filter.
11 - Bracket for ancillaries
q   For vane pump and alternator
q   For vehicles with no air conditioner
q   Removing and installing bracket for ancillaries on vehicles with air conditioner: → Heating, air conditioning; Rep. gr.87
12 - 13 Nm
q   Loosen and tighten flywheel end bolts only with long-reach Allen key -T10058-.
13 - Oil sump
q   Removing and installing → Chapter
14 - Oil drain plug, 30 Nm
q   With attached seal.
q   Renew.
15 - Tensioning element
q   Removing and installing with vehicle raised.

   
Toothed belt routing
A - coupling drive toothed belt
B - main drive toothed belt
  N13-0150

Removing and installing poly V-belt > < Assembly overview - part I, belt drive