volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Repairing valve gear > < Checking semi-automatic toothed belt tensioning roller
Checking compression
   
Checking compression
Special tools and workshop equipment required
t  Spark plug spanner -3122 B-
t  Puller -T10112-
t  Torque wrench -V.A.G 1331- (5...50 Nm)
t  Compression tester -V.A.G 1763-

Test prerequisites
l  Engine oil temperature must be at least 30 °C.
l  Voltage supply OK.
Procedure
–  Remove engine cover.
   
–  Pull 4-pin connector -1- off ignition transformer -N152--2-.
  N28-0145
–  Pull fuse No. 32 out of fuse holder.
  Note
Removing the fuse interrupts the voltage supply to the injectors.
–  Pull connectors off outer injectors.
–  Pull off spark plug connectors using assembly tool -T10112-.
–  Remove spark plugs using spark plug spanner -3122 B-.
–  Check compression using compression tester -V.A.G 1763- and adapter -V.A.G 1763/6-.
  Note
Using compression tester → operating instructions.
–  Have a second mechanic operate the starter.
–  Operate starter until tester shows no further pressure increase.
Compression pressures:
New: 10...13 bar, wear limit: 7.5 bar
Maximum permissible difference between all cylinders: 3 bar
–  Finally clear fault memory of engine control unit as removing the fuse causes a fault to be saved → Rep. Gr.01.
  N24-0588

Repairing valve gear > < Checking semi-automatic toothed belt tensioning roller