volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Tensioning toothed belt > < Removing

Golf Mk4

Installing
Installing
  Note
When camshaft is turned, crankshaft must not be at TDC. Danger of damage to valves and piston crowns.
A - Toothed belt completely removed
If toothed belt has only been removed from camshaft pulley → Anchor.
l  The pistons must not be positioned at TDC.
Procedure
   
–  Line up mark on camshaft pulley with mark on cylinder head cover.
–  Place toothed belt on crankshaft pulley (observe direction of rotation).
–  Fit engine mounting bracket to cylinder block. Torque setting: 45 Nm.
  Note
Before installing engine mounting insert bolts into mounting.
–  Install toothed belt guard lower part. (Insert securing bolts with locking fluid -D 000 600 A2-). Torque setting: 10 Nm.
–  Secure vibration damper/belt pulley with one bolt (note fixing arrangement).
  A15-0024
–  Turn crankshaft to TDC No. 1 cylinder.
–  Fit toothed belt onto coolant pump, tensioning roller and camshaft toothed belt pulley.
–  Tension toothed belt → Chapter.
B - Toothed belt has only been removed from camshaft pulley
  A13-0076
–  Line up mark on camshaft pulley with mark on cylinder head cover.
–  Turn crankshaft to TDC No. 1 cylinder.
–  Fit toothed belt onto camshaft pulley.
–  Tension toothed belt → Chapter.
  A15-0024

Tensioning toothed belt > < Removing