volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking fuel pressure regulator and holding pressure > < Checking for leaks
Checking injection rate
Checking injection rate
–  Insert injector to be checked into measuring beaker from injection rate tester -V.A.G 1602-.
   
–  Connect a contact of injector to be tested to engine earth using test lead from auxiliary measuring set -V.A.G 1594C-.
–  Connect second injector contact with auxiliary cable to remote control for V.A.G 1348 -V.A.G 1348/3A- using adapter lead -V.A.G 1348/3-2-.
–  Connect crocodile clip to battery (+).
Engine codes AGN, AGU, AQA, ARZ
–  Initiate final control diagnosis with vehicle diagnosis, testing and information system -VAS 5051B-; fuel pump must run.
–  Press key on display for “Vehicle self-diagnosis”.
–  Press key “01 - Engine electronics” on display.
The control unit identification and coding are indicated on the display.
–  Press key “03 - Final control diagnosis” on display.
  Note
t  This step serves only to have the fuel pump running when the engine is not running.
t  The final control diagnosis activates the injectors. The connector for the injectors must be disconnected before activating the final control diagnosis.
Engine codes AUM, AUQ
–  Switch on ignition; the fuel pump must run.
Continuation for all engine codes
–  Operate remote control for V.A.G 1348 -V.A.G 1348/3A- for 30 seconds.
–  Repeat check on other injectors. Use new measuring beakers.
–  After all injectors have been activated, place measuring beakers on a horizontal surface and compare the injection rate.
Specifications:
t  AQA, ARZ, AUM, AUQ 133…157 ml for each injector
t  AGN 85…105 ml for each injector
t  AGU 110…130 ml for each injector
If the values measured for one or more injectors are above or below the specification:
–  Renew defective injector.
Perform installation of injectors in reverse order. When doing this, note the following:
t  Renew O-rings on all injectors and lightly moisten with clean engine oil.
t  Insert injectors vertically and in the correct position into the fuel rail and secure with retaining clips.
t  Fit fuel rail with secured injectors onto intake manifold and press in evenly.
  A24-0079

Checking fuel pressure regulator and holding pressure > < Checking for leaks