volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Fuel supply, gas operation > < Removing and installing radiator
Removing and installing coolant pump
   
Removing and installing coolant pump
Special tools and workshop equipment required
t  Refractometer -T10007-
t  Spring-type clip pliers -VAS 5024A-
t  Torque wrench -V.A.G 1331-

  Note
t  The integrated coolant pump seal must not be separated from the coolant pump.
t  Damaged or leaking coolant pumps must be renewed complete with seal.
t  Cover toothed belt with a cloth to protect it from coolant before removing coolant pump.
Removing
–  Drain coolant → Chapter.
–  First remove main drive toothed belt → Chapter.
   
–  Remove idler roller -6- by removing idler roller securing bolt -5-.
–  Remove bolts -1- and -4- and rear toothed belt guard -2- and coolant pump -3-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
  N19-0295
–  Insert coolant pump -3- in cylinder block and install securing bolt -4- together with rear toothed belt guard.
–  Tighten securing bolts -4- to 20 Nm and -1- to 10 Nm.
–  Install idler roller -6- and tighten securing bolt -5- to 50 Nm.
–  Install and tension toothed belt → Chapter.
–  Install poly V-belt → Chapter.
–  Replenish coolant → Chapter.
  N19-0295

Fuel supply, gas operation > < Removing and installing radiator