volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing fuel tank > < Removing and installing fuel gauge sender
4cyl. Injection Engine, (2.0 ltr. Engine) (Mexico)
Removing and installing parts of fuel supply system
Removing and installing fuel filter
 
W00-0990

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

  • ◆ V.A.G 1783 Torque wrench (2 ... 10 Nm)

Removing

  • ‒ Remove fuel delivery unit .
 
M20-0147
  • ‒ → Pull off earth strap -1-.
  • ‒ Pull supply hose on connection -3- or -4- off (depending upon accessibility). To do this press safety ring on connector in.
  • ‒ Loosen clamp -2- and remove fuel filter -5- sidewards.
 
M20-0152

Installing

  • ‒ → Position fuel filter -7- as shown in the figure.
  •      α -     approx. 20°
  •      3 -     Supply pipe
  •      4 -     Return pipe
  •      5 -     Vessel-Fuel tank
  • ‒ Tighten fixed clamp -2-.
  • Torque setting: 3 Nm
  • ‒ Connect supply pipe -6- to the fuel tank union or the fuel filter.

Notes:

  • ◆ Observe fitting position:
    Long straight connection -arrow- shows to the fuel filter.
  • ◆ Connector must audibly engage. Check for correct seat by tightening.
  • ‒ Install fuel delivery unit=> page 20-14 .

Removing and installing fuel tank > < Removing and installing fuel gauge sender