volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Coolant hose schematic diagram > < Assembly overview - parts of cooling system, body side
Assembly overview - parts of cooling system, engine side
   
Assembly overview - parts of cooling system, engine side
1 - Cap
q   Check using cooling system tester -V.A.G 1274- and adapter for cooling system tester -V.A.G 1274/9-.
q   Test pressure: 1.4...1.6 bar.
2 - O-ring
q   Renew if damaged.
3 - Expansion tank
q   Carry out leakage test of cooling system using cooling system tester -V.A.G 1274- and adapter for cooling system tester -V.A.G 1274/8-
q   Test pressure: 1.4...1.6 bar.
4 - 10 Nm
5 - Upper coolant pipe
q   Clipped onto bulkhead
q   Coolant hose schematic diagram → Chapter
6 - To top of radiator
q   Coolant hose schematic diagram → Chapter
7 - O-ring
q   Renew
8 - To heat exchanger
q   Coolant hose schematic diagram → Chapter
9 - 10 Nm
10 - Throttle valve module -J338-
q   Heated by coolant.
11 - To top of radiator
q   Coolant hose schematic diagram → Chapter
12 - Gasket
q   Renew
13 - To bottom of radiator
q   Coolant hose schematic diagram → Chapter
14 - Thermostat housing
q   Dismantling and assembling → Chapter.
15 - Continued coolant circulation pump -V51-
q   Checking → Chapter.
16 - From heat exchanger
q   Coolant hose schematic diagram → Chapter
17 - 25 Nm
18 - Oil cooler
q   Removing and installing → Item.
19 - Sealing plug
20 - Coolant pipe
q   Coolant hose schematic diagram → Chapter
21 - Coolant pump
q   Note installation position.
q   Check for ease of movement.
q   If damaged or leaking, renew complete.
q   Removing and installing → Chapter.
22 - 8 Nm
23 - Pulley
q   For coolant pump.
24 - 20 Nm

   

Coolant hose schematic diagram > < Assembly overview - parts of cooling system, body side