volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Checking continued coolant circulation pump V51 > < Draining and filling coolant

Golf Mk4

Removing and installing radiator
   
Removing and installing radiator
Special tools and workshop equipment required
t  Refractometer -T10007-
t  Drip tray -V.A.G 1306-
t  Torque wrench -V.A.G 1331-
t  Spring-type clip pliers -VAS 5024A-

Removing
–  Drain coolant → Chapter.
–  Remove front bumper: → General body repairs, exterior; Rep. Gr.63
–  Pull coolant hose quick release couplings off radiator.
–  Pull connectors off thermal switch and radiator fans.
–  Bring lock carrier into service position → General body repairs, exterior; Rep. Gr.50.
–  Remove radiator securing bolts and take radiator with fans out downwards.
Additional information and removal instructions for vehicles with air conditioner
  WARNING
The air conditioner refrigerant circuit must not be opened.
  Note
To prevent damage to condenser and also to refrigerant lines/hoses, ensure that the lines and hoses are not stretched, kinked or bent.
–  Remove retaining clamp(s) for refrigerant lines.
–  Unbolt condenser from radiator and secure to lock carrier.
Installing
Installation is carried out in the reverse order. When installing, note the following:
–  Fill with coolant → Chapter.
   

Checking continued coolant circulation pump V51 > < Draining and filling coolant