volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking valve timing > < Installing
Assembly overview - cover
   
Assembly overview - cover
1 - Cable guide
q   For coolant hoses and wiring harness
q   Coolant hose schematic diagram → Chapter.
2 - 8 Nm
3 - Hall sender 2 -G163-
q   For exhaust camshaft.
q   Before removing, mark connector belonging to component.
4 - Chain tensioner, 40 Nm
q   For camshaft timing chain → Item
q   Only rotate engine when chain tensioner is installed.
5 - Seal
q   Renew if damaged or leaking.
6 - Bracket
q   For wiring harness and earth connection
7 - Bracket
q   For continued coolant circulation pump -V51-
8 - Continued coolant circulation pump -V51-
q   Coolant hose schematic diagram → Chapter.
q   Checking → Chapter
9 - Seal
q   For camshaft adjuster valve 1 -N205- → Item and exhaust camshaft adjuster valve 1 -N318- → Item
q   Renew if damaged or leaking.
q   Installing → Fig..
10 - 23 Nm
11 - Bracket
q   For wiring harness.
12 - Thermostat housing
q   Removing and installing → Chapter
q   Assembly overview → Chapter.
q   Coolant hose schematic diagram → Chapter.
13 - Seal
q   Renew.
14 - Cover
q   Coat sealing surfaces with sealant „D 176 501“.
q   Preparing cylinder head gasket for assembly → Fig..
15 - Hall sender -G40-
q   For inlet camshaft.
q   Before removing, mark connector belonging to component.
16 - O-ring
q   For sealing oil channel.
q   Renew.
q   Lubricate before installing.

   
Installing cover seals
Special tools and workshop equipment required
t  Fitting sleeve -3378-
t  Fitting sleeve -3253/6-
–  Do not lubricate seals.
–  Install oil seal with fitting sleeve -3378- in cover -1- and pull in flush using fitting sleeve -3253/6-.
  N15-10051

Checking valve timing > < Installing