Golf Mk4
Part II: Assembly overview - crankshaft drive |
1 - | 45 Nm |
2 - | Engine bracket |
3 - | 5 Nm |
q | Secured to intake manifold. |
4 - | Dipstick |
q | The oil level must not be above the max. mark! |
q | Markings → Fig.. |
5 - | Guide tube |
q | For dipstick. |
q | Secured with bolt to intake manifold. |
6 - | Cylinder block |
q | Removing and installing sealing flange and dual-mass flywheel → Chapter. |
q | Removing and installing crankshaft → Chapter. |
q | Dismantling and assembling pistons and conrods → Chapter. |
7 - | Knock sensor 1 -G61- |
q | Fitting location: between cylinder 1 and cylinder 3. |
8 - | 20 Nm |
q | The torque setting influences the function of the knock sensor. |
9 - | 10 Nm |
10 - | Oil pump drive cover |
11 - | O-ring |
q | Renew. |
q | Lubricate before installing. |
12 - | Oil pump drive |
13 - | Oil non-return valve, 5 Nm |
q | Note installation position. |
q | Clean if badly soiled |
q | See note → Chapter. |
14 - | Intermediate shaft |
15 - | Thrust washer |
16 - | 10 Nm |
q | Insert with locking fluid „D6“. |
17 - | Knock sensor 2 -G66- |
q | Fitting location: between cylinder 4 and cylinder 6. |
18 - | Drive shaft |
q | For oil pump drive. |
19 - | Oil pump |
q | Dismantling and assembling → Chapter. |
q | Coat oil pressure pipe on cylinder block and oil pump housing with sealant AMV 188 001 02 |
20 - | 25 Nm |
21 - | Oil drain plug, 30 Nm |
q | Renew seal |
22 - | Oil sump |
q | Removing and installing → Chapter |
23 - | Oil level and oil temperature sender -G266- |
24 - | 12 Nm |
25 - | Oil filter housing |
q | Dismantling and assembling → Chapter. |
q | Coolant hose schematic diagram → Chapter. |
26 - | Fitting bolt, 25 Nm |
27 - | Compact bracket |
q | For alternator, air conditioner compressor and power-assisted steering vane pump |
28 - | Vibration damper |
q | Removing and installing poly V-belt → Chapter. |
29 - | 100 Nm + 1/2 turn (180°) further |
q | Renew. |
q | To loosen and tighten, use counterhold -T10069- → Fig. |
q | Tighten using torque wrench -V.A.G 1601-. |
30 - | Engine speed sender -G28- |
Note
|