volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - silencers with mountings > < Removing and installing parts of exhaust system for engine codes BFH, BJS and BML
Assembly overview - exhaust manifold, front exhaust pipe with dual catalytic converter and attachments
   
Assembly overview - exhaust manifold, front exhaust pipe with dual catalytic converter and attachments
1 - Heat shield
2 - M6 - 10 Nm, M8 - 25 Nm, M10 - 40 Nm
3 - Gasket
q   Renew.
4 - Exhaust manifold
5 - Front exhaust pipe
q   To remove, remove front propshaft tube: → 02M/02Y 6-speed manual gearbox, four-wheel drive; Rep. gr.39
6 - Connector
q   Black, 6-pin.
7 - Lambda probe -G39-, 50 Nm
q   Grease only the threads with „G 052 112 A3“; „G 052 112 A3“ must not get into the slots on the probe body.
q   Remove and install with Lambda probe open ring spanner set -3337-.
8 - Lambda probe 2 -G108-, 50 Nm
q   Grease only the threads with „G 052 112 A3“; „G 052 112 A3“ must not get into the slots on the probe body.
q   Remove and install with Lambda probe open ring spanner set -3337-.
9 - Connector
q   Brown, 6-pin.
10 - Connector
q   Brown, 4-pin.
11 - Dual catalytic converter
q   Behind pipe junction with stop for double clamp
12 - Connector
q   Black, 4-pin.
13 - Lambda probe after catalytic converter -G130-, 50 Nm
q   Grease only the threads with „G 052 112 A3“; „G 052 112 A3“ must not get into the slots on the probe body.
q   Remove and install with Lambda probe open ring spanner set -3337-.
14 - To front silencer
15 - Lambda probe 2 after catalytic converter -G131-, 50 Nm
q   Grease only the threads with „G 052 112 A3“; „G 052 112 A3“ must not get into the slots on the probe body.
q   Remove and install with Lambda probe open ring spanner set -3337-.
16 - Cable guide
q   Bolted to subframe
17 - Washer

   

Assembly overview - silencers with mountings > < Removing and installing parts of exhaust system for engine codes BFH, BJS and BML