volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

General notes on injection > < Repairing injection system
Overview of fitting locations
   
Overview of fitting locations
1 - Knock sensor 1 -G61-
q   Location: cylinder block exhaust side
q   → Item or → Item
2 - Lambda probe -G39-, 50 Nm
q   Location: in front exhaust pipe for cylinders 1, 2 and 3
3 - Lambda probe after catalytic converter -G130-, 50 Nm
q   Location: rear catalytic converter
4 - Lambda probe 2 -G108-, 50 Nm
q   Location: in front exhaust pipe for cylinders 4, 5 and 6
5 - Lambda probe 2 after catalytic converter -G131-, 50 Nm
q   Location: rear catalytic converter
6 - Connector
q   For engine control unit
q   Only detach or attach connector with ignition switched off.
q   Release to pull off.
7 - Motronic control unit -J220-
q   Location: in plenum chamber.
8 - Throttle valve module -J338-
q   Heated by coolant.
9 - Protective housing
q   For secondary air pump relay -J299-
10 - Air mass meter -G70- with intake air temperature sender -G42-
11 - Air filter
12 - Valves for camshaft adjustment
q   For engine codes AQP and AUE → Item
q   For engine codes BDE, BFH, BJS and BML → Item and → Item
13 - Ignition transformer -N152-
q   Only for engine codes AQP and AUE
q   With marking for ignition cables, do not mix up
q   → Item
q   One ignition coil with final output stage is installed per cylinder for engine codes BDE, BFH, BJS and BML → Item
14 - Hall sender -G40-
15 - Fuel pressure regulator
16 - Vacuum actuator
q   For intake manifold change-over.
17 - Coolant temperature sender -G62-
q   Blue
q   For engine control unit
q   With coolant temperature display sender -G2-.
q   Before removing, release pressure in cooling system if necessary.
18 - Engine speed sender -G28-
19 - Knock sensor 2 -G66-
q   Fitting location: cylinder block intake side.
q   → Item or → Item
20 - Secondary air inlet valve -N112-
21 - Variable intake manifold changeover valve -N156-
q   For intake manifold change-over.
22 - Secondary air pump motor -V101-
23 - Injector, cylinder 1 -N30-
q   Injector, cylinder 2 -N31-
q   Injector, cylinder 3 -N32-
q   Injector, cylinder 4 -N33-
q   Injector, cylinder 5 -N83-
q   Injector, cylinder 6 -N84-
24 - Activated charcoal filter solenoid valve 1 -N80-

   

General notes on injection > < Repairing injection system